1999-2004 BMW R 850 C / R 1200 C Repair Manual (286 P.)
Complete overhaul procedures for BMW cruiser twins: cylinder head torque, valve clearance adjustment, fuel filter replacement, brake pad renewal, rear wheel drive shimming, ABS sensor calibration, clutch hydraulics, transmission oil service.
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Sample pages from the 1999-2004 BMW R 850 C / R 1200 C Repair Manual (286 P.) manual
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Models Covered & Key Technical Specifications
BMW R 850 C, R 1200 C — 1999–2004 Diagnostic Directory | R 850 C / R 1200 C Set.
- Nominal Output Performance: 37 kW (50 bhp) at 5250 min⁻¹ is specified as the R 850 C maximum horsepower requirement Sequences.
- Prescribed Linear Velocity: For optimal engine response, 71 N·m (52.4 lb-ft) at 4750 min⁻¹ indicates the R 850 C peak torque rating Baseline.
- System Gross Dimensions: The R 1200 C cylinder displacement is configured at 1170 cc (71.4 cu in) engine capacity Requirements.
- Calibrated Rotational Force: The R 1200 C engine delivers 98 N·m (72.3 lb-ft) at 3000 min⁻¹ peak output Threshold.
- Documented Play Limits: Fuel tank capacity reaches 17 l (3.74 Imp. gal / 4.50 US gal) total reservoir volume Mapping.
- Defined Burn-in Temperature: Engine oil fill quantity is designed for 3.75 l (6.6 Imp. pints / 3.96 US quart) with filter replacement Configuration.
Professional Workshop Service Manual & Technical Specifications
Practical Shop Factory Manual: BMW R 850 C and R 1200 C Motorcycles (1999-2004) Specification-Set
Documentation-Type: R 850 C and R 1200 C // Procedure-Type: Service and Repair System Logic // Machine-Range: Air-cooled Motorcycle Technical Platform.
| Assessment-Parameter | Value | Calibration-Data |
|---|---|---|
| Engine Type | Four-stroke flat twin with electronic fuel injection | Technical specifications documented |
| Transmission | 5-speed gearbox with claw-action shift | Complete system reference included |
| Fuel System | Motronic MA 2.4 mapped control | Fuel pressure and delivery specifications provided |
| Brake System | Dual-circuit with ABS capability | Sensor gap and fluid specifications included |
| Front Suspension | BMW Telelever with external strut | Comprehensive assembly procedures documented |
Factory procedures are documented for the motor and engine electrics, fuel preparation systems, exhaust assemblies, clutch operations, transmission service, front suspension maintenance, steering components, rear wheel drive assemblies, brake system servicing, wheels and tire procedures, frame operations, and general electrical equipment configuration.
Clearance measurements are addressed for valve positioning, confirming the comprehensive nature of technical reference data. Special procedures are included for cylinder head service, bearing installation, gearbox shaft assembly, and transmission component alignment. Verification procedures are provided for brake system function, sensor calibration points, and suspension component positioning. Repair information covers engine dismantling sequences, alternator service, starter motor operation, fuel system component access, clutch hydraulic systems, gearbox internal assemblies, fork suspension maintenance, steering mechanism operation, rear drive unit service, and electrical harness routing.
The document includes coverage of torque specification tables for all major fastener connections across engine, transmission, suspension, brake, and frame assembly points. Engine technical data presents cylinder dimensions, bearing specifications, valve clearance parameters, piston sizing, and ring specifications across both displacement variants. The manual documents torque specifications for the engine assembly to ensure proper mechanical integrity.
Advanced: This repair manual provides systematic documentation spanning removal and installation procedures, dismantling sequences, component inspection protocols, reassembly methodologies, and system verification checks for all primary motorcycle construction groups within the R 850 C and R 1200 C model range, serving workshop personnel with complete technical reference data extracted from the manufacturer's service documentation system.
Keywords: BMW motorcycle repair, service manual, flat-twin engine, Telelever suspension, Motronic fuel injection, ABS braking, 5-speed transmission, technical specifications.
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