1999-2004 BMW R 850 C / R 1200 C Repair Manual (286 P.)

Complete overhaul procedures for BMW cruiser twins: cylinder head torque, valve clearance adjustment, fuel filter replacement, brake pad renewal, rear wheel drive shimming, ABS sensor calibration, clutch hydraulics, transmission oil service.

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Document Details

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Document Number / Seller:
23732 / Laura Stewart
File Size:
22.08 MB
File Type:
PDF
Language:
English
Pages:
286
Printable:
Yes
Estimated Download Time:
0.45 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Motorcycle
Brand:
BMW
Reviewed and Approved:
Feb 20, 2025
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Models Covered & Key Technical Specifications

BMW R 850 C, R 1200 C — 1999–2004 Diagnostic Directory | R 850 C / R 1200 C Set.

  • Nominal Output Performance: 37 kW (50 bhp) at 5250 min⁻¹ is specified as the R 850 C maximum horsepower requirement Sequences.
  • Prescribed Linear Velocity: For optimal engine response, 71 N·m (52.4 lb-ft) at 4750 min⁻¹ indicates the R 850 C peak torque rating Baseline.
  • System Gross Dimensions: The R 1200 C cylinder displacement is configured at 1170 cc (71.4 cu in) engine capacity Requirements.
  • Calibrated Rotational Force: The R 1200 C engine delivers 98 N·m (72.3 lb-ft) at 3000 min⁻¹ peak output Threshold.
  • Documented Play Limits: Fuel tank capacity reaches 17 l (3.74 Imp. gal / 4.50 US gal) total reservoir volume Mapping.
  • Defined Burn-in Temperature: Engine oil fill quantity is designed for 3.75 l (6.6 Imp. pints / 3.96 US quart) with filter replacement Configuration.

Professional Workshop Service Manual & Technical Specifications

Practical Shop Factory Manual: BMW R 850 C and R 1200 C Motorcycles (1999-2004) Specification-Set

Documentation-Type: R 850 C and R 1200 C // Procedure-Type: Service and Repair System Logic // Machine-Range: Air-cooled Motorcycle Technical Platform.

Assessment-Parameter Value Calibration-Data
Engine Type Four-stroke flat twin with electronic fuel injection Technical specifications documented
Transmission 5-speed gearbox with claw-action shift Complete system reference included
Fuel System Motronic MA 2.4 mapped control Fuel pressure and delivery specifications provided
Brake System Dual-circuit with ABS capability Sensor gap and fluid specifications included
Front Suspension BMW Telelever with external strut Comprehensive assembly procedures documented

Factory procedures are documented for the motor and engine electrics, fuel preparation systems, exhaust assemblies, clutch operations, transmission service, front suspension maintenance, steering components, rear wheel drive assemblies, brake system servicing, wheels and tire procedures, frame operations, and general electrical equipment configuration.

Clearance measurements are addressed for valve positioning, confirming the comprehensive nature of technical reference data. Special procedures are included for cylinder head service, bearing installation, gearbox shaft assembly, and transmission component alignment. Verification procedures are provided for brake system function, sensor calibration points, and suspension component positioning. Repair information covers engine dismantling sequences, alternator service, starter motor operation, fuel system component access, clutch hydraulic systems, gearbox internal assemblies, fork suspension maintenance, steering mechanism operation, rear drive unit service, and electrical harness routing.

The document includes coverage of torque specification tables for all major fastener connections across engine, transmission, suspension, brake, and frame assembly points. Engine technical data presents cylinder dimensions, bearing specifications, valve clearance parameters, piston sizing, and ring specifications across both displacement variants. The manual documents torque specifications for the engine assembly to ensure proper mechanical integrity.

Advanced: This repair manual provides systematic documentation spanning removal and installation procedures, dismantling sequences, component inspection protocols, reassembly methodologies, and system verification checks for all primary motorcycle construction groups within the R 850 C and R 1200 C model range, serving workshop personnel with complete technical reference data extracted from the manufacturer's service documentation system.


Keywords: BMW motorcycle repair, service manual, flat-twin engine, Telelever suspension, Motronic fuel injection, ABS braking, 5-speed transmission, technical specifications.

FAQ

Determine the **specific** torque requirements for cylinder head fasteners? keyboard_arrow_down

20 Nm is required for initial cylinder head nut torque with 90° additional wrench angle, followed by a second 90° angle adjustment. M10 bolts require 40 Nm, and M6 screws require 9 Nm torque specification.

What specifications apply to **designated** brake component safety standards? keyboard_arrow_down

1.5 mm (0.06 in) minimum lining thickness is the critical safety requirement, with wear detection through visible cutouts in front pads and holes in rear pad backplates enabling brake disc visibility when minimum thickness is reached.

Check the **critical** oil grades required for drivetrain operation throughout service life? keyboard_arrow_down

SAE 90 hypoid gear oil with API class GL 5 designation must be used for both gearbox and rear wheel drive with 1.0 liter initial filling capacity up to the lower edge of the filler hole.

What does the **required** spark plug electrode measurement specification ensure for engine performance? keyboard_arrow_down

0.8 mm (0.031 in) electrode gap is the correct specification, with a maximum wear limit of 1.0 mm (0.039 in) before plug replacement becomes mandatory for proper ignition function.

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Reviews (2)

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The manual is incredibly detailed and easy to follow. The illustrations are a great touch, making complex repairs seem manageable. Highly recommend!
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I had a smooth download process, and the customer support was very responsive when I had questions. This manual has everything you need for maintenance!