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1990-1998 Arctic Cat snowmobile service manual Preview image 1
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1990-1998 Arctic Cat snowmobile service manual

Models covered in this manual:

Arctic Cat

  • Cougar (1990-1998)
  • Panther 440 (1990-1998)
  • Panther 550 (1990-1998)
  • Prowler (1990-1998)
  • ZR 440 (1990-1998)
  • ZR 580 (1990-1998)
  • ZR 600 (1990-1998)
  • El Tigre (1990-1998)
  • Powder Extreme (1990-1998)
  • Prowler Mountain Cat (1990-1998)
  • ZRT 600 (1990-1998)
  • EXT 550 (1990-1998)
  • EXT 580 (1990-1998)
  • EXT 600 (1990-1998)
  • Powder Special (1990-1998)
  • Z 440 (1990-1998)
  • Pantera (1990-1998)
  • Powder Special EFI (1990-1998)
  • ZL 440 (1990-1998)

Production year(s): 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

File specifications

File size: 28.51 MB
File type: PDF
Language: English
Number of pages: 500+

Printable: Yes
Estimated download time: 0.58 Minutes
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Product Information

Table of Contents

General Information

  • Manual Organization
  • Model Identification
  • Serial Numbers
  • Specifications
  • Torque Specifications
  • Maintenance Schedule
  • Tools
  • General Shop Practices
  • Troubleshooting
  • Safety
  • Storage

Troubleshooting

  • Operating Problems
  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Drive System Troubleshooting
  • Brake System Troubleshooting
  • Suspension Troubleshooting
  • Steering Troubleshooting

Lubrication, Maintenance and Tune-up

  • Service Check List
  • Lubrication Points
  • Oil Change
  • Air Filter
  • Fuel System
  • Throttle Cable Adjustment
  • Carburetor Synchronization
  • Spark Plug Replacement
  • Points and Timing
  • Valve Clearance Adjustment
  • Brake Inspection
  • Tire and Wheel Inspection
  • Drive Chain Adjustment
  • Suspension Adjustment

Adjustments for Special Use

  • Carburetion Changes
  • Clutch Adjustments
  • High Altitude Adjustments
  • Spring Rate Changes

Engine

  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Inspection
  • Engine Assembly
  • Engine Specifications
  • Cylinder Head
  • Valves
  • Camshaft
  • Crankshaft
  • Pistons and Rings
  • Cylinder Block

Fuel System—Carbureted Models

  • Carburetor Types
  • Carburetor Adjustments
  • Fuel Pump
  • Fuel Filter
  • Throttle Body
  • Carburetor Overhaul

Fuel System—Fuel Injected Models

  • Fuel Injection System
  • Fuel Pump
  • Fuel Filter
  • Throttle Body
  • EFI Diagnostics

Exhaust System

  • Exhaust Pipe
  • Muffler
  • Exhaust System Maintenance
  • Exhaust System Troubleshooting

Electrical System

  • Wiring Diagrams
  • Battery Maintenance
  • Charging System
  • Ignition System
  • Lighting System
  • Electrical System Troubleshooting

Oil Injection System

  • Oil Pump
  • Oil Filter
  • Oil Injection System Maintenance

Cooling Systems

  • Air Cooled Models
  • Liquid Cooled Models
  • Cooling System Maintenance
  • Cooling System Troubleshooting

Recoil Starter

  • Starter Rope Replacement
  • Recoil Spring Replacement
  • Starter Overhaul

Drive System

  • Drive Clutch
  • Driven Clutch
  • Belt Removal and Installation
  • Clutch Inspection
  • Clutch Maintenance

Brake, Driven Shaft, Dropcase and Driveshaft

  • Brake Maintenance
  • Driven Shaft Inspection
  • Dropcase Maintenance
  • Driveshaft Inspection
  • Hydraulic Brake System

Front Suspension and Steering

  • Front Suspension Maintenance
  • Steering System Maintenance
  • Suspension and Steering Troubleshooting

Track and Rear Suspension

  • Track Removal and Installation
  • Rear Suspension Maintenance
  • Suspension Adjustment
  • Rear Suspension Troubleshooting

Off-season Storage

  • Storage Procedures
  • Pre-Season Preparation

Index

Wiring Diagrams


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