1965-1989 Johnson Evinrude 48-hp-235 hp outboard motor service manual

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Evinrude 1965-1989 Johnson Evinrude 48-hp-235 hp outboard motor service manual - Technical Specifications

  • File Size: 405.46 MB
  • File Type: ZIP
  • Language: English (some of our manuals are multi-language)
  • Pages: Number of pages: 1100+ ,
  • Printable: Yes
  • Estimated Download Time: 8.3 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Evinrude
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Evinrude Models and Parts Covered in this Outboard Manual

1965-1989 Johnson Evinrude Outboard Motors

  • 48 hp
  • 50 hp
  • 55 hp
  • 60 hp
  • 65 hp
  • 70 hp
  • 75 hp
  • 85 hp
  • 88 hp
  • 90 hp
  • 100 hp
  • 110 hp
  • 120 hp
  • 135 hp
  • 140 hp
  • 150 hp
  • 175 hp
  • 185 hp
  • 200 hp
  • 225 hp
  • 235 hp
  • Production year(s): 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

Evinrude 1965-1989 Johnson Evinrude 48-hp-235 hp outboard motor service manual - Complete Manual Information

Table of Contents

1 SAFETY

  • Introduction
  • Fueling
  • Cleaning and Waxing
  • Corrosion Control
  • Propeller
  • Hypothermia
  • Conservation
  • Float Plan
  • Mandatory Equipment
  • Additional
  • Horsepower Rating
  • Basic Tools
  • Troubleshooting Reports

2 TUNING

  • Introduction
  • Engine Tune-Up
  • Synchronization
  • Ignition System
  • Carburetor Service
  • Fuel Pump Service
  • Starting Manual
  • Starter Electric
  • Idle Speed Adjustment
  • Power Trim and Tilt

3 POWERHEAD

  • Introduction
  • Powerhead Operation
  • Powerhead Dismantling
  • Cleaning and Inspecting
  • Reed Service
  • Powerhead Assembly
  • Cylinder Head
  • O-Ring Replacement
  • Bypass Cover
  • Cleaning

4 FUEL

  • Introduction
  • General Information
  • Fuel Pump Test
  • Troubleshooting
  • Fuel Tank and Line Service
  • Carburetor Service
  • Choke and Primer
  • Rewind Starter

5 ELECTRICAL

  • Introduction
  • Battery
  • Alternator
  • Electric Starting System
  • Electric Starter Motor
  • Ignition
  • Accessories

6 ELECTRICAL (CONT.)

  • Prestolite Starter Motor
  • Armature
  • Brush and Spring
  • Drive Assembly
  • Armature Testing
  • Starter Motor Testing
  • Pressure Testing

7 ACCESSORIES

  • Introduction
  • Old-Style Double Lever
  • Control Box
  • New-Style Shift Lever

8 ELECTRICAL (CONT.)

  • Syncro Drive Electric Gear Box and Shift Control
  • Push Button Shift Box
  • Trim/Tilt

9 HAND STARTERS

  • Introduction
  • Type I Starter
  • Type II Starter
  • Type III Starter with Pinion Gear Shift
  • Type III Starter

10 MAINTENANCE

  • Introduction
  • Maintenance Numbers
  • Aluminum Hulls
  • Below Waterline Service
  • Bilge Water
  • Lower Unit Service
  • Battery Storage

APPENDIX

  • Metric Conversion Chart
  • Torque Specifications
  • Fuel/Oil Mix
  • General Specs
  • Tightening Torques
  • Starter Motor Specs
  • Generator Specs
  • Gearcase Specs
  • OMC 12-20 HP Fastwin
  • OMC 3 HP Lightwin
  • Wiring Diagrams

11 IDENTIFICATION

  • Introduction
  • Model Number
  • Outboard Weights
  • Gearcase Identification
  • Top and Side View

12 MISCELLANEOUS

  • Power Tilt/Trim
  • Type I
  • Type II
  • Type III
  • Type IV
  • Type V

The 1965-1989 Johnson Evinrude outboard engine manual is an essential resource for mechanics, technicians, and owners. It provides detailed specifications, maintenance procedures, troubleshooting guides, and repair procedures for the specified outboard engine models. Whether you need to perform routine maintenance or tackle a complex repair, this manual is a valuable tool to have on hand.

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Frequently Asked Questions - Evinrude Outboard Manual

What does this Evinrude manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1965-1989 Johnson Evinrude 48-hp-235 hp outboard motor service manual. It includes information for the following models: **1965-1989 Johnson Evinrude Outboard Motors** > - 48 hp > - 50 hp > - 55 hp > - 60 hp > - 65 hp > - 70 hp > - 75 hp > - 85 hp > - 88 hp > - 90 hp > - 100 hp > - 110 hp > - 120 hp > - 135 hp > - 140 hp > - 150 hp > - 175 hp > - 185 hp > - 200 hp > - 225 hp > - 235 hp - Production year(s): 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989 .

Is this manual suitable for beginners?

Yes, this Evinrude manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (405.46 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Evinrude Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Mark T.says...
This manual is a lifesaver for anyone working on Johnson Evinrude outboards. The detailed sections on maintenance and troubleshooting are particularly helpful. Plus, the download process was seamless! I received the link quickly and had no issues accessing the manual.
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James R.says...
I found this manual to be incredibly detailed and informative. The download was smooth, and I appreciated the quick email support when I had a question. Highly recommend it for anyone needing to service their outboard motor!