Product Information
Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE: GENERAL INFORMATION
Safety Information
Serial Number Identification
Model Designation
Service Specifications
Lubrication
Troubleshooting
Tools and Techniques
Lifting and Moving the Engine
Fuel and Oil
Control Systems
Remote Controls
Transom Brackets
Power Trim and Tilt
Propellers
CHAPTER TWO: TOOLS AND TECHNIQUES
Basic Tools
Special Tools
Service Techniques
Maintenance Techniques
CHAPTER THREE: TROUBLESHOOTING
Ignition System Troubleshooting
Fuel System Troubleshooting
Electrical System Troubleshooting
Cooling System Troubleshooting
Engine Mechanical Troubleshooting
Lower Unit Troubleshooting
CHAPTER FOUR: LUBRICATION, MAINTENANCE AND TUNE-UP
Routine Maintenance
Lubrication
Tune-Up Procedures
Engine Storage
CHAPTER FIVE: ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Synchronization Procedures
Linkage Adjustments
Throttle Linkage
Shift Linkage
Carburetor Linkage
CHAPTER SIX: FUEL SYSTEM
Fuel System Overview
Fuel Pumps
Fuel Filters
Fuel Lines
Carburetors
Fuel Tanks
Fuel Priming System
CHAPTER SEVEN: IGNITION AND ELECTRICAL SYSTEMS
Ignition System Overview
Battery
Charging System
Starter Motor
Wiring Diagrams
Switches and Controls
CHAPTER EIGHT: POWER HEAD
Power Head Overview
Cylinder Head
Pistons and Rings
Crankshaft
Connecting Rods
Power Head Assembly
Cylinder Block
Cooling System
CHAPTER NINE: GEARCASE
Gearcase Overview
Lower Unit Disassembly and Assembly
Gearcase Lubrication
Propeller Shaft
Drive Shaft
Water Pump
Seals and Gaskets
INDEX
The 1973-1989 Johnson Evinrude 48 hp - 235 hp outboard service manual is an invaluable resource for mechanics, technicians, and owners. It provides detailed information on maintenance procedures, troubleshooting techniques, and repair instructions for the specified outboard models. This comprehensive manual helps users identify and resolve issues with the outboard engine, ensuring optimal performance and longevity.
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