Johnson/Evinrude Outboard Motor Troubleshooting Manual

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File Specifications

  • File Size: 34.75 MB
  • File Type: PDF
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.71 Minutes
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Models Covered in this Manual

  • Johnson 60 HP (1986-1994)
  • Johnson 65 HP (1987-1994)
  • Johnson 70 HP (1989-1994)
  • Johnson 100 HP (1984-1997)
  • Johnson 115 HP (1984-1994)
  • Johnson 150 HP (1984-1996)

Product Information

Johnson/Evinrude Outboard Motor Troubleshooting Manual

Overview
This comprehensive manual provides detailed troubleshooting instructions for Johnson and Evinrude outboard motors, covering various models and ignition types from 1986 to 2006. The guide emphasizes understanding common ignition system malfunctions, including spark issues, low voltage problems, and engine overheating due to trapped air in the cooling system. Armed with this manual, you can efficiently diagnose and rectify issues to enhance the performance and reliability of your outboard motor.

Key Features

  • Thorough Diagnoses: Step-by-step troubleshooting guidelines for common ignition problems, including no spark, intermittent spark, and high-speed misses.
  • DVA (Direct Voltage Adapter) Testing: Instructions for testing DVA output across various engine components to ensure accurate voltage readings critical for diagnosing ignition issues.
  • Resistance Checks: Detailed resistance readings for the stator, trigger, and ignition coil for various models, allowing for precise physical inspections.
  • Specific Model Insights: Information tailored to multiple engine specifications, ensuring relevant and useful guidance no matter your outboard's configuration.

What's Inside

  • Introduction and Safety Notices
  • DVA Voltage and Resistance Charts
  • Comprehensive Troubleshooting Steps for models such as:
    • Johnson 60 HP (1986-1994)
    • Johnson 65 HP (1987-1994)
    • Johnson 70 HP (1989-1994)
  • Electrical Diagrams to visualize wiring configurations and common connectivity points.
  • Specific tests for various components like the CDM, stator, trigger, and ignition coils.
  • Common Issues and Solutions such as stuck kill switches, wiring problems, and specific technical remedies for performance issues.

This digital manual serves both as a practical resource for immediate troubleshooting needs and as a reference guide for future maintenance work. Improve your outboard's functionality today by addressing critical system concerns with this thorough resource.

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