2007 Johnson Evinrude 9-15, 40-60, 70-90 E-TEC engine, outboard motor service manual

Table of Contents

Introduction

1. Models Covered in This Manual
   • Identifying Model and Serial Numbers
   • Model Designation
2. Typical Pages
   • Typical Page – A
   • Typical Page – B
   • Typical Page – C
   • Typical Page – D
3. Abbreviations Used in This Manual
   • Units of Measurement
   • List of Abbreviations
4. Engine Emissions Information
   • Manufacturer’s Responsibility
   • Dealer’s Responsibility
   • Owner’s Responsibility
   • EPA Emission Regulations
5. Product Reference and Illustrations
   • Symbols

Service Specifications and Special Tools

1. Specifications
   • General Specifications
   • Torque Specifications
2. Special Tools
   • Tool Identification
   • Tool Usage

Installation and Predelivery

1. Installation Procedures
   • Pre-installation Checks
   • Installation Steps
2. Predelivery Inspection
   • Visual Inspection
   • Operational Checks

Maintenance

1. Routine Maintenance
   • Maintenance Schedule
   • Lubrication Points
2. Preventive Maintenance
   • Inspection Points
   • Maintenance Tips

Engine Management Module (EMM)

1. EMM Overview
   • System Description
   • Functionality
2. EMM Diagnostics
   • Diagnostic Procedures
   • Troubleshooting

System Analysis

1. System Overview
   • Components
   • Operation
2. Diagnostic Techniques
   • Testing Procedures
   • Analysis Methods

Electrical and Ignition

1. Electrical System
   • Wiring Diagram
   • Electrical Components
2. Ignition System
   • Spark Plug Maintenance
   • Ignition Timing

Fuel System

1. Fuel Delivery
   • Fuel Pump
   • Fuel Lines
2. Fuel Injection
   • Injectors
   • Fuel Management

Oiling System

1. Oil Delivery
   • Oil Pump
   • Oil Lines
2. Lubrication
   • Lubrication Points
   • Oil Types

Cooling System

1. Cooling Mechanism
   • Water Pump
   • Cooling Lines
2. Temperature Control
   • Thermostat
   • Overheating Prevention

Powerhead

1. Powerhead Overview
   • Components
   • Assembly
2. Service Procedures
   • Maintenance
   • Troubleshooting

Midsection

1. Midsection Components
   • Description
   • Service Procedures

Gearcase

1. Gearcase Operation
   • Components
   • Maintenance
2. Troubleshooting
   • Common Issues
   • Repairs

Trim and Tilt

1. Trim System
   • Operation
   • Maintenance
2. Tilt System
   • Operation
   • Maintenance

Safety

1. Safety Precautions
   • General Safety
   • Specific Precautions

Index

Trouble Check Chart

1. Troubleshooting Guide
   • Common Issues
   • Solutions

Diagrams

1. EMM Service Code Chart
   • Code Descriptions
   • Diagnostic Procedures