1956-1972 Evinrude Johnson 1.5-40 hp Outboard Workshop Manual

This comprehensive service manual for Evinrude Johnson 1.5-40 hp outboards (1956-1972) offers detailed repair procedures and specifications. PN 58014-8.

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Document Details

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Document Number / Seller:
26994 / Sandra Jackson
File Size:
36.93 MB
File Type:
PDF
Language:
English
Pages:
422
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Sep 3, 2025

Models Covered & Key Technical Specifications

Unified Service Technical Manual: Outboard Motor Official Evinrude Johnson 1.5–40 hp Outboard Workshop Manual (1956–1972) – 417 Pages | Factory Grade Workshop-Compendium

Evinrude Johnson Outboard Series (1956–1972) — Series: 00000. Automotive Resource Documentation Kit.

  • General Rotation Data: 783 rpm corresponds to the minimum speed parameters.
  • Design Shipping Weight: For 1.5 hp models, 45 lbs defines the typical unit weight Framework.
  • Engine Lubrication Specifications: The formatter board requires 73-3/4 inches for standard operation Logic.
  • Factory Fuel System: The fuel line requires specific fuel pump connections Standards.
  • Verified Wattage Specs: 40 hp signifies the maximum engine output Threshold.
  • Certified Fluid Levels: For correct operation, 10W oil is the specified lubrication Protocol.

Professional Workshop Service Manual & Technical Specifications

Unified Service Technical Manual: Outboard Motor Official Evinrude Johnson 1.5–40 hp Outboard Workshop Manual (1956–1972) – 417 Pages | Factory Grade Workshop-Compendium

Technical-Scope: Evinrude Johnson Outboard Series (1956–1972) // Engine-Type: Two-cycle engine architectures // Operational-Framework: 1.5–40 hp Outboard Workshop Manual

Identifier Value Calibration-Spec
Two-cycle engine operation 73-3/4 to 75-3/4 inches as specified in Appendix A-15
Fuel Delivery Carburetor choke solenoid White and green wire lead configurations
Ignition System Flywheel magneto Specific serial number identification
Carburetor Type I, II, and III With manual, heat/electric, or water choke
Lower Unit Manual Shift With different gear oil capacities
Tune-up Minor & Major Based on 20-hour and 80°F rating

Systematizing the service groups into comprehensive chapters, this manual covers all aspects of your Evinrude Johnson outboard motor. From basic safety and tune-up procedures to detailed breakdowns of the powerhead, fuel system, ignition, and electrical systems, this document provides the necessary information for proper maintenance and repair.

Fuel system components and their functions are clearly outlined, including the fuel tank, fuel pump, and carburetor systems. Discussions cover fuel flow principles, float systems, and detailed instructions for various carburetor types.

Ignition system principles are explained, covering flywheel magneto ignition, spark plug evaluation, and wiring harness checks. Troubleshooting tips for common ignition issues are also provided.

Electrical system components such as batteries, gauges, horns, and the starting system are detailed. Service procedures for battery testing, charging, and maintenance are included.

This manual documents torque specifications for critical engine components to ensure proper assembly and performance. Adhering to these specifications is essential for maintaining the integrity of the engine and preventing damage. Clearance measurements are addressed for essential engine parts, detailing the necessary steps to ensure correct assembly and function. The manual guides users through these procedures to guarantee optimal engine performance and longevity. Special procedures are addressed for specific engine components, ensuring that even complex tasks are explained in a way that is easy to understand and follow. Verification procedures are included for critical adjustments and installations, providing a step-by-step guide to confirm that all work has been completed correctly. Repair information is provided for common issues and wear components, ensuring that users can effectively diagnose and fix problems to keep their engines running smoothly. The document includes coverage of the engine's operational framework, detailing how different systems interact to produce power and maintain performance.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.010" (0.254 mm) is the specified maximum clearance for reed tip to base plate. For reed stops, they should be centered over the reeds without distortion.

Specify the **standard** torque specifications. keyboard_arrow_down

The service manual details specific torque values for various components, including head bolts and connecting rod bolts, crucial for aluminum parts and thread integrity.

What is the **necessary** safety precautions? keyboard_arrow_down

When working with the fuel system or tank, extreme caution is advised due to flammable fumes. Always ensure proper ventilation and avoid open flames or sparks.

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This manual is incredibly detailed and easy to follow. The troubleshooting section helped me fix a persistent issue with my engine. The download process was seamless, and I received the link in no time! Highly recommend for anyone looking to maintain their outboard.