1956-1970 Johnson Evinrude 1.5 hp-40hp outboard motor service manual

Product Information

Table of Contents

1. Safety

• Introduction
• Cleaning, Waxing, and Polishing
• Controlling Corrosion
• Propellers
• Fuel System
• Flooding
• Flare
• Floatation
• Emergency Equipment
• Compass
• Starting
• Anchors
• Miscellaneous Equipment
• Boating Accident Reports
• Navigation

2. Tuning

• Introduction
• Tune-Up Sequence
• Compression Check
• Ignition System
• Spark Plug Inspection
• Synchronization
• Carburetor Adjustments
• Water Pump
• Final Inspection
• Spark Plug Wires
• Wiring and Harness
• Test Equipment
• Outboard Motor Check
• Final Testing

3. Powerhead

• Introduction
• General Operation
• Disassembly
• Powerhead Disassembly
• Powerhead Assembly
• Main Bearing Bolt and Crankcase Side Bolts
• Crankcase Cover
• Inspection and Inspecting
• Connecting Rods and Pistons
• Bearings
• Crankshaft
• Cylinder Block Service
• General Service

4. Fuel

• Introduction
• General Carburetion
• Fuel System Troubleshooting
• Carburetors Type I and Type II
• Choke System Service
• Assembly and Adjustments
• Fuel Pumps
• Late Model Fuel Tank Service

5. Ignition

• Introduction
• Ignition System Troubleshooting
• Flywheel Magneto Ignition Systems
• Servicing Flywheel Magneto Ignition

6. Electrical

• Introduction
• Batteries
• Starting Motors
• Gauges and Horns
• Tachometers
• Electrical System General Information
• Ignition and Testing
• Wiring Diagrams
• Service Tools

7. Accessories

• Introduction
• Shift Boxes
• Energy Control
• Single Lever Control
• Push Button Shift Boxes

8. Lower Unit

• Introduction
• Description
• Propeller Removal
• Draining Lower Unit
• Lower Unit Service
• Automatic Shift
• Electric Shift
• Manual Shift

9. Hand Starters

• Introduction
• Type I Starters
• Type II Starters

10. Maintenance

• Introduction
• Engine Serial Numbers
• Aluminum Hulls
• Aluminum Ribs
• Winter Storage
• Preseason Preparation

Appendix

• Metric Conversion Chart
• Drill Size Conversion Chart
• Torque Specifications
• Gear Case Capacities
• Recommended Lubricants
• Tune-Up Specification Chart
• General Motor Specifications
• Wire Identification Drawings

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