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1956-1970 Johnson Evinrude 1.5 hp-40hp outboard motor service manual Preview image 1
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1956-1970 Johnson Evinrude 1.5 hp-40hp outboard motor service manual

Models covered in this manual:

1956-1970 Johnson Evinrude Outboard Motors

  • 1.5 hp
  • 3.0 hp
  • 4.0 hp
  • 5.0 hp
  • 5.5 hp
  • 6.0 hp
  • 7.5 hp
  • 9.5 hp
  • 10 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 28 hp
  • 30 hp
  • 33 hp
  • 35 hp
  • 40 hp
  • For 1956-1962: from 10012 to 24450
  • For 1963-1964: from 24451 to 43840
  • For 1965-1966: from 43841 to 59000
  • For 1967-1968: from 59001 to 82000
  • For 1969-1970: from 82001 to the end

Years: 1956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970

File specifications

File size: 36.93 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.76 Minutes
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Product Information

Table of Contents

1. Safety

  • Introduction
  • Cleaning, Waxing, and Polishing
  • Controlling Corrosion
  • Propellers
  • Fuel System
  • Flooding
  • Flare
  • Floatation
  • Emergency Equipment
  • Compass
  • Starting
  • Anchors
  • Miscellaneous Equipment
  • Boating Accident Reports
  • Navigation

2. Tuning

  • Introduction
  • Tune-Up Sequence
  • Compression Check
  • Ignition System
  • Spark Plug Inspection
  • Synchronization
  • Carburetor Adjustments
  • Water Pump
  • Final Inspection
  • Spark Plug Wires
  • Wiring and Harness
  • Test Equipment
  • Outboard Motor Check
  • Final Testing

3. Powerhead

  • Introduction
  • General Operation
  • Disassembly
  • Powerhead Disassembly
  • Powerhead Assembly
  • Main Bearing Bolt and Crankcase Side Bolts
  • Crankcase Cover
  • Inspection and Inspecting
  • Connecting Rods and Pistons
  • Bearings
  • Crankshaft
  • Cylinder Block Service
  • General Service

4. Fuel

  • Introduction
  • General Carburetion
  • Fuel System Troubleshooting
  • Carburetors Type I and Type II
  • Choke System Service
  • Assembly and Adjustments
  • Fuel Pumps
  • Late Model Fuel Tank Service

5. Ignition

  • Introduction
  • Ignition System Troubleshooting
  • Flywheel Magneto Ignition Systems
  • Servicing Flywheel Magneto Ignition

6. Electrical

  • Introduction
  • Batteries
  • Starting Motors
  • Gauges and Horns
  • Tachometers
  • Electrical System General Information
  • Ignition and Testing
  • Wiring Diagrams
  • Service Tools

7. Accessories

  • Introduction
  • Shift Boxes
  • Energy Control
  • Single Lever Control
  • Push Button Shift Boxes

8. Lower Unit

  • Introduction
  • Description
  • Propeller Removal
  • Draining Lower Unit
  • Lower Unit Service
  • Automatic Shift
  • Electric Shift
  • Manual Shift

9. Hand Starters

  • Introduction
  • Type I Starters
  • Type II Starters

10. Maintenance

  • Introduction
  • Engine Serial Numbers
  • Aluminum Hulls
  • Aluminum Ribs
  • Winter Storage
  • Preseason Preparation

Appendix

  • Metric Conversion Chart
  • Drill Size Conversion Chart
  • Torque Specifications
  • Gear Case Capacities
  • Recommended Lubricants
  • Tune-Up Specification Chart
  • General Motor Specifications
  • Wire Identification Drawings

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