1956-1962 Triumph Thunderbird / Tiger 100 / Trophy / Bonneville Workshop Manual (194 P.)

1956-1962 Triumph motorcycles documentation with engine lubrication, transmission systems, telescopic fork suspension, and electrical components — complete service procedures PN 99-0837

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Triumph Models Covered & Key Technical Specifications

Models: Triumph Speed Twin (5T), Thunderbird (6T), Tiger 100 (T100), Tiger 110 (T110), Trophy TR5, Trophy TR6, Bonneville T120
Sub-models / Variants: Solo, Sidecar
Build Years: 1956–1962
Serial Numbers: Engine No. 0945 and D101 onwards
Technical Data:

  • Engine displacement: 40 cubic inches (649 cc)
  • Compression ratio: 7.5:1 (6T), 8.5:1 (T110, TR6, T120)
  • Transmission: 4-speed positive selection (foot operated)
  • Fuel tank capacity: 3 to 4 gallons (depending on model)
  • Valve clearance (cold): 0.002 in (inlet), 0.004 in (exhaust)
  • Front fork oil capacity: 0.25 pint (150 cc) per leg
Technical Specifications
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Document Number / Seller:
24055 / Nancy Gomez
File Size:
5.62 MB
File Type:
PDF
Language:
English
Pages:
194
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 4, 2025

Triumph Manual Features & Content Preview

Triumph 1956–1962 Workshop Instruction Manual

  • Covers 1956–1962 Triumph Speed Twin, Thunderbird, Tiger 100, Tiger 110, Trophy TR5, Trophy TR6, and Bonneville T120 motorcycles
  • Official Triumph Engineering publication No. 17, reprinted November 1973
  • Contains 36 detailed exploded-view component diagrams and indexed parts lists for major engine and transmission assemblies
  • 194-page document delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • This 1956–1962 edition documents the factory-specified maintenance routines required for the transition from earlier 500cc engines to the high-performance 650cc twin platform

Engine and Transmission Technical Overview

This manual details the mechanical systems of Triumph twin-cylinder motorcycles from 1956 through 1962. It provides technical descriptions for the dry-sump lubrication system, including pump operation and pressure relief valve maintenance. The text explains the teardown and assembly of the crankcase, crankshaft, and connecting rod groups. Engine data includes valve timing diagrams, ignition setup for both magneto and coil systems, and carburetor specifications for Amal Monobloc units. Gearbox information covers the positive-stop selection mechanism and clutch shock absorber unit adjustments.

Maintenance and Specification Data

Comprehensive maintenance tables specify service intervals for oil changes, chain adjustment, and steering head race lubrication. The manual provides identification data for proprietary equipment including Amal carburetors, Lucas electrical systems, and Dunlop tires. Inlet valve clearance for the T110 is documented at 0.002 inches. Engine oil capacity for the primary system is specified at 5 pints. The Bonneville T120 ignition timing is set at 39° before T.D.C. for optimal performance. This is what an OEM service publication covers for these classic British machines. Official Triumph workshop documentation covering 1956–1962 twin-cylinder motorcycles, including the Speed Twin, Thunderbird, Tiger 100, Tiger 110, Trophy, and Bonneville models, featuring technical engine specifications and service protocols.

Manual FAQ, Purchase & Download Details

Does this 194-page workshop manual cover the 1956-1962 Triumph Bonneville T120, Speed Twin, and Tiger submodels? keyboard_arrow_down

Document contains workshop manual content for the Triumph Speed Twin, Thunderbird, Tiger 100, Tiger 110, Trophy TR5, Trophy TR6, and Bonneville T120 for the 1956-1962 production period.

Are there specification tables included that list valve clearance and compression ratio data for the 650 c.c. twin-cylinder engines? keyboard_arrow_down

Technical data sections in this manual include specification tables that list inlet and exhaust valve clearances, compression ratios, and ignition timing details for various twin-cylinder engine variants.

Does the manual provide exploded view illustrations of the crankshaft assembly and the gearbox components? keyboard_arrow_down

Document includes detailed exploded view illustrations and indexed component lists for both the crankshaft assembly and the gearbox to support visual identification of parts.

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