1971-1989 Evinrude Johnson 1.25 hp-60 hp outboard motor repair manual

Table of Contents

1. Safety

• Introduction
• Cleaning, Waxing, Polishing
• Controlling Corrosion
• Propellers
• Full System
• Loading
• Mooring
• Flotation
• Emergency Equipment
• Compass
• Additional Accessories Equipment
• Boating Accident Reports
• Navigation

2. Tuning

• Introduction
• Tune-Up Sequence
• Compression Check
• Cylinder Inspection
• Ignition System
• Ignition System Inspection
• Synchronizing Adjustments
• Fuel Pump
• Fuel and Sound
• Fuel Mixing Harness
• Carburetors
• Remote Control
• Bore Sighting

3. Powerhead

• Introduction
• Theory of Operation
• Chapter Organization
• Powerhead Disassembling
• Head Service
• Reed Service
• Bypass Covers
• Exhaust Cover
• Bottom Seal
• Connecting Rods and Pistons
• Cylinder and Crank Service
• Crankshaft
• Break-In Procedures

4. Fuel

• Introduction
• General Carburetion
• Fuel System
• Fuel Pump Service
• Fuel Tank Service
• Manual Primer Choke
• Oil Injection Systems

5. Ignition

• Introduction
• Flywheel Magneto Ignition
• Synchronizing Adjustments
• Troubleshooting
• Servicing Flywheel Magneto Ignition System

6. Electrical

• Introduction
• Batteries
• Gauges
• Tachometer
• Fuel Tank Sending Unit
• Horns
• Trim
• Power Tilt
• Starter Motor
• Starter Drive Gear Service
• Choke Circuit Service
• Electrical Testing

7. Remote Controls

• Remote Shift
• Control Lever
• Single Lever
• Dual Lever
• Pushbutton Type Shift Box
• Single Lever Remote Control

8. Lower Unit

• Propeller Shaft
• Gearcase
• Driveshaft
• Water Pump
• Lower Unit Testing

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