1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual
Product Gallery

Sample pages from the 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual





Purchase Information
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual - Technical Specifications
- File Size:
- 165.53 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 3.39 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Outboard
- Brand:
- Evinrude
Evinrude Models and Parts Covered in this Outboard Manual
- 2.0 hp
- 2.5 hp
- 3.0 hp
- 4.0 hp
- 4.5 hp
- 5.0 hp
- 6.0 hp
- 7.5 hp
- 9.5 hp
- 9.9 hp
- 15 hp
- 18 hp
- 20 hp
- 25 hp
- 28 hp
- 30 hp
- 35 hp
- 40 hp
Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual - Complete Manual Information
Table of Contents
-
General Information
- 1.1 Introduction
- 1.2 Safety Information
- 1.3 Identification
- 1.4 Specifications
- 1.5 Tools and Equipment
-
Maintenance
- 2.1 Routine Maintenance Schedule
- 2.2 Engine Lubrication
- 2.3 Fuel System Maintenance
- 2.4 Cooling System Maintenance
- 2.5 Gearcase Lubrication
-
Engine
- 3.1 Engine Service
- 3.2 Engine Removal and Installation
- 3.3 Carburetion Adjustments
- 3.4 Ignition System Service
- 3.5 Recoil Starter
-
Fuel System
- 4.1 Fuel Pump and Carburetor
- 4.2 Fuel Tank and Lines
-
Ignition and Electrical Systems
- 5.1 Ignition System Overview
- 5.2 Battery, Charging, and Starting System
- 5.3 Electrical Fault Finding
-
Lower Unit
- 6.1 Gearcase Service
- 6.2 Propeller Maintenance
- 6.3 Water Pump Replacement
-
Powerhead
- 7.1 Cylinder Head and Cylinder Block
- 7.2 Piston, Rings, and Bearings
-
Manual Starter
- 8.1 Manual Starter Overhaul
-
Trim and Tilt System
- 9.1 (For applicable models) Trim and Tilt Maintenance
-
Remote Controls
- 10.1 Remote Control Installation and Adjustment
-
Troubleshooting
- 11.1 Engine Troubleshooting
- 11.2 Fuel System Troubleshooting
- 11.3 Ignition System Troubleshooting
- 11.4 Lower Unit Troubleshooting
-
Winterization and Storage
- 12.1 Engine Winterization
- 12.2 Storage Preparation
-
Appendices
- 13.1 Wiring Diagrams
- 13.2 Torque Specifications
- 13.3 Lubricant and Sealant Recommendations
-
Index
This comprehensive manual covers the 1973-1990 Johnson Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, and 40hp outboard motors. Mechanics, technicians, and owners can benefit from this manual by gaining insight into the motor's specifications, maintenance requirements, troubleshooting procedures, and repair techniques.
The price of this manual, handbooks, and repair guides are determined by the seller. Please compare prices before making a purchase, as they may vary across different pages.
Users can find comments and ratings from other users at the end of the detail page, making it easier to make a purchase decision. After downloading the manual, users are encouraged to leave a review to assist others in their purchasing decisions.
Download the repair manual now and enjoy a lifetime guarantee for the download, as described in the FAQs at https://www.repairloader.com/faq.php
To contact the seller of the manual, please utilize our contact form at https://www.repairloader.com/contact.php, and we will promptly forward or address your request.
Download Instructions for Evinrude Outboard Manual
Frequently Asked Questions - Evinrude Outboard Manual
What does this Evinrude manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual. It includes information for the following models: - 2.0 hp - 2.5 hp - 3.0 hp - 4.0 hp - 4.5 hp - 5.0 hp - 6.0 hp - 7.5 hp - 9.5 hp - 9.9 hp - 15 hp - 18 hp - 20 hp - 25 hp - 28 hp - 30 hp - 35 hp - 40 hp Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990 .
Is this manual suitable for beginners?
Yes, this Evinrude manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (165.53 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Evinrude Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Customer Reviews and Feedback
Read what our customers say about this Evinrude Outboard manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (5)