1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual

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Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual page preview - page 1 of

Sample pages from the 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual

Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual preview page 1 - thumbnail
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual preview page 2 - thumbnail
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual preview page 3 - thumbnail
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual preview page 4 - thumbnail
Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual manual preview page 5 - thumbnail
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Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual - Technical Specifications

  • File Size: 165.53 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 3.39 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Evinrude
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Evinrude Models and Parts Covered in this Outboard Manual

  • 2.0 hp
  • 2.5 hp
  • 3.0 hp
  • 4.0 hp
  • 4.5 hp
  • 5.0 hp
  • 6.0 hp
  • 7.5 hp
  • 9.5 hp
  • 9.9 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 28 hp
  • 30 hp
  • 35 hp
  • 40 hp

Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990

Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual - Complete Manual Information

Table of Contents

  1. General Information

    • 1.1 Introduction
    • 1.2 Safety Information
    • 1.3 Identification
    • 1.4 Specifications
    • 1.5 Tools and Equipment
  2. Maintenance

    • 2.1 Routine Maintenance Schedule
    • 2.2 Engine Lubrication
    • 2.3 Fuel System Maintenance
    • 2.4 Cooling System Maintenance
    • 2.5 Gearcase Lubrication
  3. Engine

    • 3.1 Engine Service
    • 3.2 Engine Removal and Installation
    • 3.3 Carburetion Adjustments
    • 3.4 Ignition System Service
    • 3.5 Recoil Starter
  4. Fuel System

    • 4.1 Fuel Pump and Carburetor
    • 4.2 Fuel Tank and Lines
  5. Ignition and Electrical Systems

    • 5.1 Ignition System Overview
    • 5.2 Battery, Charging, and Starting System
    • 5.3 Electrical Fault Finding
  6. Lower Unit

    • 6.1 Gearcase Service
    • 6.2 Propeller Maintenance
    • 6.3 Water Pump Replacement
  7. Powerhead

    • 7.1 Cylinder Head and Cylinder Block
    • 7.2 Piston, Rings, and Bearings
  8. Manual Starter

    • 8.1 Manual Starter Overhaul
  9. Trim and Tilt System

    • 9.1 (For applicable models) Trim and Tilt Maintenance
  10. Remote Controls

    • 10.1 Remote Control Installation and Adjustment
  11. Troubleshooting

    • 11.1 Engine Troubleshooting
    • 11.2 Fuel System Troubleshooting
    • 11.3 Ignition System Troubleshooting
    • 11.4 Lower Unit Troubleshooting
  12. Winterization and Storage

    • 12.1 Engine Winterization
    • 12.2 Storage Preparation
  13. Appendices

    • 13.1 Wiring Diagrams
    • 13.2 Torque Specifications
    • 13.3 Lubricant and Sealant Recommendations
  14. Index

This comprehensive manual covers the 1973-1990 Johnson Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, and 40hp outboard motors. Mechanics, technicians, and owners can benefit from this manual by gaining insight into the motor's specifications, maintenance requirements, troubleshooting procedures, and repair techniques.

The price of this manual, handbooks, and repair guides are determined by the seller. Please compare prices before making a purchase, as they may vary across different pages.

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Frequently Asked Questions - Evinrude Outboard Manual

What does this Evinrude manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual. It includes information for the following models: - 2.0 hp - 2.5 hp - 3.0 hp - 4.0 hp - 4.5 hp - 5.0 hp - 6.0 hp - 7.5 hp - 9.5 hp - 9.9 hp - 15 hp - 18 hp - 20 hp - 25 hp - 28 hp - 30 hp - 35 hp - 40 hp Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990 .

Is this manual suitable for beginners?

Yes, this Evinrude manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (165.53 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Evinrude Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

Evinrude 1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Customer Reviews and Feedback

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Mark P.says...
The comprehensive nature of this manual has made repairs much easier. Highly recommend!
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Tom S.says...
This manual is a must-have for anyone with a Johnson/Evinrude outboard. The troubleshooting sections are particularly helpful!
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Sarah T.says...
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Lisa M.says...
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James R.says...
I found everything I needed in this manual! The maintenance tips are spot on.