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1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 1
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 2
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 3
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 4
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 5
1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp,  4.5hp,  5.0hp,  6.0hp, 7.5hp,  9.5hp,  9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual Preview image 6

1973-1990 Johnson/Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp outboard motor shop manual

Includes the following models

This manual applies to the following models:

  • 2.0 hp
  • 2.5 hp
  • 3.0 hp
  • 4.0 hp
  • 4.5 hp
  • 5.0 hp
  • 6.0 hp
  • 7.5 hp
  • 9.5 hp
  • 9.9 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 28 hp
  • 30 hp
  • 35 hp
  • 40 hp

Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990

File specifications

File size: 165.53 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 3.39 Minutes
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Product Information

Table of Contents

  1. General Information

    • 1.1 Introduction
    • 1.2 Safety Information
    • 1.3 Identification
    • 1.4 Specifications
    • 1.5 Tools and Equipment
  2. Maintenance

    • 2.1 Routine Maintenance Schedule
    • 2.2 Engine Lubrication
    • 2.3 Fuel System Maintenance
    • 2.4 Cooling System Maintenance
    • 2.5 Gearcase Lubrication
  3. Engine

    • 3.1 Engine Service
    • 3.2 Engine Removal and Installation
    • 3.3 Carburetion Adjustments
    • 3.4 Ignition System Service
    • 3.5 Recoil Starter
  4. Fuel System

    • 4.1 Fuel Pump and Carburetor
    • 4.2 Fuel Tank and Lines
  5. Ignition and Electrical Systems

    • 5.1 Ignition System Overview
    • 5.2 Battery, Charging, and Starting System
    • 5.3 Electrical Fault Finding
  6. Lower Unit

    • 6.1 Gearcase Service
    • 6.2 Propeller Maintenance
    • 6.3 Water Pump Replacement
  7. Powerhead

    • 7.1 Cylinder Head and Cylinder Block
    • 7.2 Piston, Rings, and Bearings
  8. Manual Starter

    • 8.1 Manual Starter Overhaul
  9. Trim and Tilt System

    • 9.1 (For applicable models) Trim and Tilt Maintenance
  10. Remote Controls

    • 10.1 Remote Control Installation and Adjustment
  11. Troubleshooting

    • 11.1 Engine Troubleshooting
    • 11.2 Fuel System Troubleshooting
    • 11.3 Ignition System Troubleshooting
    • 11.4 Lower Unit Troubleshooting
  12. Winterization and Storage

    • 12.1 Engine Winterization
    • 12.2 Storage Preparation
  13. Appendices

    • 13.1 Wiring Diagrams
    • 13.2 Torque Specifications
    • 13.3 Lubricant and Sealant Recommendations
  14. Index

Please note that the following table of contents is a partial overview and does not cover all the sections and topics included in the manual. It provides a glimpse of the manual's content.

This comprehensive manual covers the 1973-1990 Johnson Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, and 40hp outboard motors. Mechanics, technicians, and owners can benefit from this manual by gaining insight into the motor's specifications, maintenance requirements, troubleshooting procedures, and repair techniques.

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