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1971-1989 Johnson Evinrude 1 hp - 60 hp outboard engine service manual Preview image 1
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1971-1989 Johnson Evinrude 1 hp - 60 hp outboard engine service manual Preview image 4
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard engine service manual Preview image 5
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard engine service manual Preview image 6

1971-1989 Johnson Evinrude 1 hp - 60 hp outboard engine service manual

Models covered in this manual:

Evinrude Outboard Motors / Johnson Brothers Motor Company

  • 1 hp
  • 1.5 hp
  • 2 hp
  • 2.5 hp
  • 3 hp
  • 3.5 hp
  • 4 hp
  • 4.5 hp
  • 5 hp
  • 5.5 hp
  • 6 hp
  • 7.5 hp
  • 8 hp
  • 9.5 hp
  • 9.9 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 28 hp
  • 30 hp
  • 35 hp
  • 40 hp
  • 45 hp
  • 50 hp
  • 55 hp
  • 60 hp

Production year(s): 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989.

File specifications

File size: 196.02 MB
File type: PDF
Language: English
Number of pages: 640

Printable: Yes
Estimated download time: 4.01 Minutes
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Product Information

Table of Contents

1. Safety

  • Introduction
  • Cleaning, Waxing, Polishing
  • Controlling Corrosion
  • Propellers
  • Fuel System
  • Flooding
  • Flare
  • Floatation
  • Emergency Equipment
  • Compass
  • Miscellaneous Equipment
  • Boating Accident Reports
  • Navigation

2. Tuning

  • Introduction
  • Tune-Up Sequence
  • Compression Check
  • Ignition System
  • Spark Plug Inspection
  • Synchronization
  • Carburetor Adjustments
  • Water Pump
  • Final Inspection
  • Spark Plug Wires
  • Wiring Harness
  • Test Equipment
  • Outboard Motor Check
  • Final Testing

3. Powerhead

  • Introduction
  • Chapter Organization
  • Powerhead Disassembling
  • Head Service
  • Reed Service
  • Bypass Covers
  • Exhaust Cover
  • Top Seal
  • Bottom Seal
  • Centering Pins
  • Main Bearing Bolts
  • Crankcase Cover
  • Connecting Rods and Pistons
  • Bearings
  • Crankshaft
  • Cylinder Block Service

4. Fuel

  • Introduction
  • General Carburetion Information
  • Fuel System Troubleshooting
  • Carburetors
    • Type I
    • Type II
    • Type III
    • Type IV
  • Choke System Service
  • Fuel Pump Service
  • Fuel Tank Service
  • Electric Primer Choke
  • Manual Primer Choke
  • Oil Injection Systems

5. Ignition

  • Introduction
  • Spark Plug Evaluation
  • Primary Circuits
  • Wiring Harness
  • Flywheel Magneto Ignition
    • 1.5 hp - 1971-76
    • 2 hp - 1971-76
    • 3 hp - 1971-76
    • 4 hp - 1971-76
    • 5 hp - 1971-76
    • 6 hp - 1971-76
    • 7.5 hp - 1971-76
    • 8 hp - 1971-76
    • 9.5 hp - 1971-76
    • 10 hp - 1971-76
    • 18 hp - 1971-76
    • 20 hp - 1971-76
    • 25 hp - 1971-76
    • 28 hp - 1971-76
    • 35 hp - 1971-76
    • 40 hp - 1971-76
  • Troubleshooting
  • CDI System

6. Electrical

  • Introduction
  • Batteries
  • Charging System
  • Ignition System
  • Gauges and Horns
  • Tachometers
  • Wiring Diagrams
  • Service Tools

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