1998-2004 Yamaha Kodiak YFM 400 service manual

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1998-2004 Yamaha Kodiak YFM 400 service manual Preview image 1
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  • File Size: 41.14 MB
  • File Type: ZIP
  • Language: English
  • Pages: 427 pages ,
  • Printable: Yes
  • Estimated Download Time: 0.84 Minutes
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Models Covered in this Manual

Kodiak, YFM 400 / Yamaha Motor Corporation, Ltd

  • 1998 Yamaha Kodiak YFM 400
  • 1999 Yamaha Kodiak YFM 400
  • 2000 Yamaha Kodiak YFM 400
  • 2001 Yamaha Kodiak YFM 400
  • 2002 Yamaha Kodiak YFM 400
  • 2003 Yamaha Kodiak YFM 400
  • 2004 Yamaha Kodiak YFM 400

Product Information

Table of contents

General Information

  1. Model Information
    • Model Identification
    • Engine Designation Number
    • VIN Identification
    • Engine Serial Number Location
    • Unit Serial Number (VIN) Location
  2. Vehicle Information
    • Gross Vehicle Weight Rating and Model Weight
    • Ranger 6x6 Capacities and Wheel Base
    • Ranger 6x6 Gearcases and Drive Ratios
  3. General Specifications
    • Model: 2008 Ranger RZR
    • Publication Numbers
    • Paint Codes
    • Replacement Keys
  4. Special Tools
  5. Miscellaneous Specifications and Charts
    • Conversion Table
    • Standard Torque Specifications
    • SAE Tap / Drill Sizes
    • Metric Tap / Drill Sizes
    • Decimal Equivalents
    • Glossary of Terms

Maintenance

  1. Periodic Maintenance Chart
  2. Periodic Maintenance Overview
  3. Break-in Period
  4. Maintenance Chart Key
  5. Pre-ride - 25 Hour Maintenance Interval
  6. 50 - 100 Hour Maintenance Interval
  7. 100 - 300 Hour Maintenance Interval
  8. Service Products and Lubes
    • Polaris Lubricants, Maintenance, and Service Products
  9. Maintenance References
    • Maintenance References, Continued
  10. General Vehicle Inspection and Maintenance
    • Pre-ride / Daily Inspection
    • Frame, Nuts, Bolts, and Fasteners
    • Shift Linkage Inspection / Adjustment
  11. Fuel System and Air Intake
    • Fuel System
    • Fuel Lines
    • Fuel Filter
    • Vent Lines
    • Throttle Pedal Inspection
    • Throttle Freeplay Adjustment
    • Air Filter Service
    • Air Intake Inspection
  12. Engine
    • Compression and Leakdown Test
    • Breather Hose Inspection
    • Engine Oil Level
    • Engine Oil and Filter Change
    • Exhaust Pipe
  13. Transmission and Gearcases
    • Transmission Lubrication
    • Front Gearcase Lubrication
    • Middle Gearcase Lubrication (6x6)
    • Rear Gearcase Lubrication (4x4 Crew)
    • Rear Gearcase Lubrication (6x6)
  14. Cooling System
    • Liquid Cooling System Overview
    • Coolant Level Inspection
    • Radiator Coolant Level Inspection
    • Coolant Strength / Type
    • Cooling System Pressure Test
    • Cooling System Hoses
    • Radiator
    • Coolant Drain / Radiator Removal
  15. Final Drive / Wheel and Tire
    • Wheel and Hub Torque Table
    • CV Shaft Boot Inspection
    • Wheel Removal
    • Wheel Installation
    • Tire Inspection
    • Tire Pressure

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