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2000-2004 Yamaha GP1200R WaveRunner service manual

Models covered in this manual:

GP 1200R / Yamaha Motor Company

Engine: 1176 cc, 155 hp, gasoline
Production/model years: 2000, 2001, 2002, 2003, 2004.

File specifications

File size: 9.32 MB
File type: PDF
Language: English
245 pages

Printable: Yes
Estimated download time: 0.19 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Identification Numbers

    • Primary I.D. Number
    • Engine Serial Number
    • Jet Pump Unit Serial Number
    • Hull Identification Number (H.I.N.)
  2. Safety While Working

    • Fire Prevention
    • Ventilation
    • Self-Protection
    • Oils, Greases, and Sealing Fluids
    • Good Working Practices
    • Disassembly and Assembly
  3. Special Tools

    • Measuring
    • Removal and Installation

SPECIFICATIONS

  1. Specifications
    • General Specifications
    • Engine Specifications
    • Electrical Specifications

PERIODIC INSPECTION AND ADJUSTMENT

  1. Maintenance Schedule

    • Service Intervals
    • Maintenance Checklist
  2. Lubrication

    • Engine Oil
    • Greasing Points
  3. Inspection

    • Pre-Ride Inspection
    • Detailed Inspection Procedures
  4. Adjustments

    • Clutch Adjustment
    • Brake Adjustment
    • Throttle and Idle Cable Adjustment

FUEL SYSTEM

  1. Fuel Tank

    • Removal and Installation
    • Inspection and Testing
  2. Fuel Pump

    • Operation and Maintenance
    • Troubleshooting
  3. Fuel Injectors

    • Cleaning and Replacement
    • Testing and Adjustment

POWER UNIT

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Engine Disassembly and Reassembly

    • Cylinder Head
    • Valves and Springs
    • Pistons and Cylinders
  3. Cooling System

    • Radiator and Hoses
    • Water Pump
  4. Lubrication System

    • Oil Pump
    • Oil Filter

JET PUMP UNIT

  1. Jet Pump Assembly

    • Removal and Installation
    • Inspection and Testing
  2. Impeller

    • Removal and Installation
    • Inspection and Repair
  3. Nozzle

    • Adjustment and Testing
    • Replacement Procedures

ELECTRICAL SYSTEM

  1. Battery

    • Battery Maintenance
    • Battery Testing and Replacement
  2. Charging System

    • Alternator
    • Voltage Regulator
  3. Ignition System

    • Ignition Coil
    • Spark Plugs
  4. Lighting System

    • Headlight
    • Taillight and Turn Signals
  5. Instrumentation

    • Instrument Cluster
    • Gauges

HULL AND HOOD

  1. Hull

    • Inspection and Repair
    • Hull Cleaning
  2. Hood

    • Removal and Installation
    • Hood Latch Adjustment
  3. Seat

    • Removal and Installation
    • Seat Adjustment

TROUBLE ANALYSIS

  1. General Troubleshooting

    • Diagnostic Procedures
    • Common Issues
  2. Engine Troubleshooting

    • Specific Engine Problems
    • Repair Solutions
  3. Electrical Troubleshooting

    • Diagnostic Procedures for Electrical Issues
    • Common Electrical Problems
  4. Fuel System Troubleshooting

    • Fuel Delivery Issues
    • Fuel Quality Problems

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