1971-1981 Suzuki RV50 Motorcycle Service Manual
Covers RV50 motorcycle with engine, electrical, and body service procedures, including diagrams and specifications. Ref: Part No. 99000-32040.
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Sample pages from the 1971-1981 Suzuki RV50 Motorcycle Service Manual manual
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Models Covered & Key Technical Specifications
Consolidated Assembly Manual: Suzuki RV50 Motorcycle Service Manual for Engine, Electrical and Body 1971-1981 Documentation-Set
| Year-Coverage: 1971-1981 // Serial-Range: 44515 // Technical-Domain: Motorcycle Mechanics. | Performance-Element | Technical-Path | Framework |
|---|---|---|---|
| Max Power Output | Engine Specifications | 4 hp @ 6,000 rpm | |
| Max Torque | Engine Specifications | 0.5 kg-m @ 5,000 rpm | |
| Fuel Tank Capacity | Fuel System | 3.5 L | |
| Engine Oil Capacity | Lubrication System | 500 cc | |
| Battery Voltage | Electrical System | 6V | |
| Front Brake Type | Brake System | Internal Expanding |
Maximum Engine Horsepower: 4 hp signifies the peak mechanical output achieved at 6,000 rpm. Universal Fuel Tank Capacity: For optimal operation, 3.5 L defines the reserve fuel capacity. Fundamental Ignition Timing: The ignition system requires a 20° B.T.D.C. setting for proper combustion. Specific Primary Reduction Ratio: The transmission system is configured at 3.842:1 for efficient power transfer. Critical Spark Plug Gap: The spark plug requires a 0.6-0.7 mm gap for optimal ignition performance. Rated Electrical System: The entire electrical apparatus runs on a 6V system, ensuring consistent power delivery.
Professional Workshop Service Manual & Technical Specifications
Consolidated Assembly Manual: Suzuki RV50 Motorcycle Service Manual for Engine, Electrical and Body 1971-1981 Documentation-Set
Year-Coverage: 1971-1981 // Serial-Range: 44515 // Technical-Domain: Motorcycle Mechanics.
Suspension service documentation covers telescopic forks and swinging arm rear suspension systems. Disassembly instructions are documented for the engine, including removal from frame, crankcase separation, and component breakdown. Wear limits are specified for critical engine and body components to ensure longevity. The documentation addresses various troubleshooting scenarios, from hard starting to engine overheating.
Service sections detail engine specifications, performance curves, general instructions, special tools, troubleshooting, tune-up procedures, engine disassembly and assembly, electrical systems, body components, and inspection/repair specifications. The manual documents torque specifications for critical engine components to ensure proper seal compression uniformity.
Engine Specifications Overview
| Performance-Element | Technical-Path | Framework |
|---|---|---|
| Max Power Output | Engine Specifications | 4 hp @ 6,000 rpm |
| Max Torque | Engine Specifications | 0.5 kg-m @ 5,000 rpm |
| Fuel Tank Capacity | Fuel System | 3.5 L |
| Engine Oil Capacity | Lubrication System | 500 cc |
| Battery Voltage | Electrical System | 6V |
| Front Brake Type | Brake System | Internal Expanding |
Technical Details & Systems Documentation
Maximum Engine Horsepower: 4 hp signifies the peak mechanical output achieved at 6,000 rpm. Universal Fuel Tank Capacity: For optimal operation, 3.5 L defines the reserve fuel capacity. Fundamental Ignition Timing: The ignition system requires a 20° B.T.D.C. setting for proper combustion. Specific Primary Reduction Ratio: The transmission system is configured at 3.842:1 for efficient power transfer. Critical Spark Plug Gap: The spark plug requires a 0.6-0.7 mm gap for optimal ignition performance. Rated Electrical System: The entire electrical apparatus runs on a 6V system, ensuring consistent power delivery.
The manual thoroughly documents all systems, including fuel, ignition, lubrication, transmission, electrical, and bodywork. Procedures for disassembly, assembly, inspection, and repair are provided with clear diagrams and specifications. This comprehensive resource aims to guide owners and technicians through maintenance and repair tasks for the Suzuki RV50.
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