1971-1981 Suzuki RV50 Motorcycle Service Manual

Covers RV50 motorcycle with engine, electrical, and body service procedures, including diagrams and specifications. Ref: Part No. 99000-32040.

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Document Details

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Document Number / Seller:
25726 / Mark Clark
File Size:
5.09 MB
File Type:
ZIP
Language:
English
Pages:
84
Printable:
Yes
Category:
Minibike
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

Consolidated Assembly Manual: Suzuki RV50 Motorcycle Service Manual for Engine, Electrical and Body 1971-1981 Documentation-Set

Year-Coverage: 1971-1981 // Serial-Range: 44515 // Technical-Domain: Motorcycle Mechanics. Performance-Element Technical-Path Framework
Max Power Output Engine Specifications 4 hp @ 6,000 rpm
Max Torque Engine Specifications 0.5 kg-m @ 5,000 rpm
Fuel Tank Capacity Fuel System 3.5 L
Engine Oil Capacity Lubrication System 500 cc
Battery Voltage Electrical System 6V
Front Brake Type Brake System Internal Expanding

Maximum Engine Horsepower: 4 hp signifies the peak mechanical output achieved at 6,000 rpm. Universal Fuel Tank Capacity: For optimal operation, 3.5 L defines the reserve fuel capacity. Fundamental Ignition Timing: The ignition system requires a 20° B.T.D.C. setting for proper combustion. Specific Primary Reduction Ratio: The transmission system is configured at 3.842:1 for efficient power transfer. Critical Spark Plug Gap: The spark plug requires a 0.6-0.7 mm gap for optimal ignition performance. Rated Electrical System: The entire electrical apparatus runs on a 6V system, ensuring consistent power delivery.

Professional Workshop Service Manual & Technical Specifications

Consolidated Assembly Manual: Suzuki RV50 Motorcycle Service Manual for Engine, Electrical and Body 1971-1981 Documentation-Set

Year-Coverage: 1971-1981 // Serial-Range: 44515 // Technical-Domain: Motorcycle Mechanics.

Suspension service documentation covers telescopic forks and swinging arm rear suspension systems. Disassembly instructions are documented for the engine, including removal from frame, crankcase separation, and component breakdown. Wear limits are specified for critical engine and body components to ensure longevity. The documentation addresses various troubleshooting scenarios, from hard starting to engine overheating.

Service sections detail engine specifications, performance curves, general instructions, special tools, troubleshooting, tune-up procedures, engine disassembly and assembly, electrical systems, body components, and inspection/repair specifications. The manual documents torque specifications for critical engine components to ensure proper seal compression uniformity.

Engine Specifications Overview

Performance-Element Technical-Path Framework
Max Power Output Engine Specifications 4 hp @ 6,000 rpm
Max Torque Engine Specifications 0.5 kg-m @ 5,000 rpm
Fuel Tank Capacity Fuel System 3.5 L
Engine Oil Capacity Lubrication System 500 cc
Battery Voltage Electrical System 6V
Front Brake Type Brake System Internal Expanding

Technical Details & Systems Documentation

Maximum Engine Horsepower: 4 hp signifies the peak mechanical output achieved at 6,000 rpm. Universal Fuel Tank Capacity: For optimal operation, 3.5 L defines the reserve fuel capacity. Fundamental Ignition Timing: The ignition system requires a 20° B.T.D.C. setting for proper combustion. Specific Primary Reduction Ratio: The transmission system is configured at 3.842:1 for efficient power transfer. Critical Spark Plug Gap: The spark plug requires a 0.6-0.7 mm gap for optimal ignition performance. Rated Electrical System: The entire electrical apparatus runs on a 6V system, ensuring consistent power delivery.

The manual thoroughly documents all systems, including fuel, ignition, lubrication, transmission, electrical, and bodywork. Procedures for disassembly, assembly, inspection, and repair are provided with clear diagrams and specifications. This comprehensive resource aims to guide owners and technicians through maintenance and repair tasks for the Suzuki RV50.

FAQ

What does the **exact** assembly sequence involve for the crankcase? keyboard_arrow_down

2.133 (32/15) is the primary reduction ratio before final drive gears engage in the transmission assembly.

Reference the **specific** service interval parameters for the transmission oil. keyboard_arrow_down

700 ml of SAE 20W/40 multigrade motor oil is required for the transmission, changed every 3,000 km.

What are the **designated** system architecture details for the ignition timing? keyboard_arrow_down

20° B.T.D.C. is the designated ignition timing, with a contact point gap of 0.3-0.4 mm.

Specify the **critical** tool requirements for removing the flywheel rotor. keyboard_arrow_down

Special tool #09930-30113, along with 17mm and 19mm wrenches, are critical for flywheel rotor removal.

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Reviews (4)

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New
The service manual is detailed and easy to follow. It has everything I needed to maintain my bike!
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New
Rated 5 out of 5 stars
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New
what's the bore and stroke of the RV50?
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New
The download process was super smooth, and I received helpful support via email when I had questions. Highly recommend!