1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual

Documents 1972-1982 Suzuki RV125 VanVan motorcycle service procedures including engine rebuild, carburetor adjustments, and electrical system diagnostics. Ref: 09930-40113.

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Document Details

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Document Number / Seller:
25738 / Richard Edwards
File Size:
19.91 MB
File Type:
ZIP
Language:
English
Pages:
63
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

OEM-Grade Operations Manual: Suzuki RV125 VanVan Motorcycle Service Manual (Motorcycle), 1972-1982 Edition Wiring-Compendium

Subsystem-Focus: Engine Rebuild Procedures | Year-Coverage: 1972-1982 | Asset-ID: Suzuki CCI Lubrication System.

Identifier Operational-Logic Logic
Front Fork Oil Capacity 185 cc SAE 10W/30 Viscosity
Ignition Timing 2.41 mm from T.D.C. Flywheel Magneto System
Carburetor Pilot Air Adjusting Screw 1½ turns back Jet Needle P-2 Settings
Drive Chain Slack 15-20 mm Adjustment Required
Battery 6V 4AH Initial Charge Rate 0.4A
Rear Shock Absorber Spring Load 180 kg Travel 70 mm Configuration

Systematizing the service groups into logical segments, this manual provides a thorough overview of the RV125's mechanical and electrical systems. It details engine rebuilding procedures, transmission overhauls, and front/rear suspension servicing. The manual addresses the entire electrical system, from the ignition and charging circuits to all lighting and indicator functions. It also provides specific guidance on brake system maintenance, wheel and tire servicing, and drive chain upkeep, ensuring comprehensive coverage for all aspects of the motorcycle.

This manual documents torque specifications for engine and chassis components to ensure proper service interval reliability.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Operations Manual: Suzuki RV125 VanVan Motorcycle Service Manual (Motorcycle), 1972-1982 Edition Wiring-Compendium

Subsystem-Focus: Engine Rebuild Procedures | Year-Coverage: 1972-1982 | Asset-ID: Suzuki CCI Lubrication System.

Identifier Operational-Logic Logic
Front Fork Oil Capacity 185 cc SAE 10W/30 Viscosity
Ignition Timing 2.41 mm from T.D.C. Flywheel Magneto System
Carburetor Pilot Air Adjusting Screw 1½ turns back Jet Needle P-2 Settings
Drive Chain Slack 15-20 mm Adjustment Required
Battery 6V 4AH Initial Charge Rate 0.4A
Rear Shock Absorber Spring Load 180 kg Travel 70 mm Configuration

Thoroughly demanding, this manual outlines engine rebuild procedures, covering everything from cylinder head removal to crankshaft assembly. Transmission maintenance, including gear replacement and troubleshooting, is also detailed. The manual addresses the front and rear suspension systems, detailing disassembly and assembly for both the front forks and rear shock absorbers. It provides comprehensive guidance on the entire electrical system, including wiring diagrams for the ignition, charging, and lighting circuits, as well as component testing procedures. It also includes extensive sections on brake system maintenance, wheel and tire specifications, and drive chain servicing. The manual includes specific information on important functional parts and a detailed periodical inspection list to aid in routine maintenance. This manual documents torque specifications for engine and chassis components to ensure proper service interval reliability.

FAQ

What is the **required** fluid capacity for the front forks? keyboard_arrow_down

185 cc is the capacity for each front fork, requiring SAE 10W/30 viscosity oil.

Calculate the **specified** ignition timing for the flywheel magneto system. keyboard_arrow_down

2.41 mm from Top Dead Center (T.D.C.) is the standard ignition timing, with an allowance of 1.99-2.85 mm.

What values are **essential** for carburetor adjustment procedures? keyboard_arrow_down

1½ turns back for the Pilot Air Adjusting Screw and Jet Needle P-2 are essential settings for proper carburetion.

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Reviews (4)

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This manual covers everything you need to know! The download link arrived promptly after purchase, and I had no issues accessing it. Very satisfied!
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Rated 4 out of 5 stars
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This service manual was a lifesaver for my RV125! The detailed instructions made troubleshooting a breeze. Plus, the download process was smooth and quick! Highly recommend!
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I found this manual incredibly helpful for maintaining my Suzuki RV125. The email support was also fantastic; they replied quickly to my questions. Great service!