Suzuki RV125 VanVan Service Manual (Motorcycle), 1972-1982 Edition
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Sample pages from the Suzuki RV125 VanVan Service Manual (Motorcycle), 1972-1982 Edition manual
Purchase Information
1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual - Technical Specifications
- Document Number / Seller:
- 25738 / Richard Edwards
- File Size:
- 19.91 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 63
- Printable:
- Yes
- Estimated Download Time:
- 0.41 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Bike
- Brand:
- Suzuki
- Reviewed and Approved:
- Dec 26, 2025
Suzuki Models and Parts Covered in this Bike Manual
- Suzuki RV125 (1972-1982)
- Suzuki RV125 Tracker (1972-1982)
- Suzuki RV125 VanVan (1972-1982)
Complete Manual Information
Suzuki RV125 VanVan Service Manual - Professional Repair & Maintenance Guide (1972-1982)
Keep your classic "Sandbike" in peak condition with the definitive Suzuki RV125 Service Manual. This comprehensive professional guide is specifically designed for the legendary Suzuki RV125 series, also known worldwide as the "Tracker" or "VanVan." Whether you are a dedicated collector restoring a vintage gem or a rider maintaining a reliable daily commuter, this manual provides the essential technical data and step-by-step instructions required for every mechanical task.
This manual is engineered for clarity, making it accessible for less-experienced mechanics while providing the high-level technical specifications that fully qualified professionals demand. It covers the air-cooled, 2-stroke 123cc single-cylinder engine in exhaustive detail, ensuring you can maintain the high-torque performance these bikes are famous for.
Comprehensive Model Coverage
This manual is the primary resource for the Suzuki RV125 (Recreational Vehicle) produced between 1972 and 1982.
- Suzuki RV125 (1972-1982)
- Suzuki RV125 Tracker (1972-1982)
- Suzuki RV125 VanVan (1972-1982)
Technical Highlights & Specifications
Get under the hood of your RV125 with precise factory data:
- Engine Type: 2-stroke, air-cooled, gasoline single-cylinder (Aluminum).
- Piston Displacement: 123 cc (7.5 cu in).
- Horsepower: 10 hp at 6,000 rpm.
- Transmission: 5-speed constant mesh with a wet, multi-disc clutch.
- Specialized Wheels: Detailed instructions for the unique balloon-style tires (Front: 5.4-14 4PR; Rear: 6.7-12 4PR) and the split-rim design.
- Ignition: Flywheel magneto system with detailed timing specs (22 degrees B.T.D.C.).
Expert Service Content
- Complete Engine Overhaul: Step-by-step removal, disassembly, and assembly of the crankcase and cylinder components.
- Suzuki CCI System: Detailed maintenance for the specialized lubrication system to prevent piston seizure.
- Troubleshooting Guides: Rapidly identify and fix issues with engine starting, abnormal noises, overheating, and clutch performance.
- Electrical Systems: Full wiring diagrams and inspection procedures for the charging and lighting systems.
- Chassis & Suspension: Service data for telescopic front forks and the swinging arm rear suspension.
- Tightening Torques: Comprehensive charts for all critical bolts, from the cylinder head (17-20 lb-ft) to the axle nuts.
Added Value for Owners
Unlike generic repair guides, this manual focuses on the RV125's unique characteristics, such as the low-pressure tire system and the specific ratchet mechanism of the primary kick starter. It includes specialized sections on "Breaking-In" procedures to prolong engine life and a "Periodical Inspection List" to ensure your vintage Suzuki remains safe and reliable on or off the road.
Restore your Suzuki RV125 with confidence using the same technical information used by factory-trained service operators.
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Frequently Asked Questions - Suzuki Bike Manual
What does this Suzuki manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Suzuki RV125 VanVan Service Manual (Motorcycle), 1972-1982 Edition. It includes information for the following models: - Suzuki RV125 (1972-1982) - Suzuki RV125 Tracker (1972-1982) - Suzuki RV125 VanVan (1972-1982).
Is this manual suitable for beginners?
Yes, this Suzuki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (19.91 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Suzuki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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