1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual
Documents 1972-1982 Suzuki RV125 VanVan motorcycle service procedures including engine rebuild, carburetor adjustments, and electrical system diagnostics. Ref: 09930-40113.
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Sample pages from the 1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki RV125 (RV125) - 1972-1982 OEM-Grade Operations Manual | Series Binder.
- Factory Engine Type: 2 stroke, air-cooled, gasoline
- Essential Displacement: 123 cc (7.5 cu in)
- Key Bore x Stroke: 56 x 50 mm (2.20 x 1.97 in)
- Verified Maximum horsepower: 10 hp/6,000 rpm
- Designated Maximum torque: 8.8 ft-lb (1.22 kg-m)/5,500 rpm
- Approved Starter: Primary kick
Manual Description & Preview
OEM-Grade Operations Manual: Suzuki RV125 VanVan Motorcycle Service Manual (Motorcycle), 1972-1982 Edition Wiring-Compendium
Subsystem-Focus: Engine Rebuild Procedures | Year-Coverage: 1972-1982 | Asset-ID: Suzuki CCI Lubrication System.
| Identifier | Operational-Logic | Logic |
|---|---|---|
| Front Fork Oil Capacity | 185 cc | SAE 10W/30 Viscosity |
| Ignition Timing | 2.41 mm from T.D.C. | Flywheel Magneto System |
| Carburetor Pilot Air Adjusting Screw | 1½ turns back | Jet Needle P-2 Settings |
| Drive Chain Slack | 15-20 mm | Adjustment Required |
| Battery | 6V 4AH | Initial Charge Rate 0.4A |
| Rear Shock Absorber Spring Load | 180 kg | Travel 70 mm Configuration |
Thoroughly demanding, this manual outlines engine rebuild procedures, covering everything from cylinder head removal to crankshaft assembly. Transmission maintenance, including gear replacement and troubleshooting, is also detailed. The manual addresses the front and rear suspension systems, detailing disassembly and assembly for both the front forks and rear shock absorbers. It provides comprehensive guidance on the entire electrical system, including wiring diagrams for the ignition, charging, and lighting circuits, as well as component testing procedures. It also includes extensive sections on brake system maintenance, wheel and tire specifications, and drive chain servicing. The manual includes specific information on important functional parts and a detailed periodical inspection list to aid in routine maintenance. This manual documents torque specifications for engine and chassis components to ensure proper service interval reliability.
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