1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual
Documents 1972-1982 Suzuki RV125 VanVan motorcycle service procedures including engine rebuild, carburetor adjustments, and electrical system diagnostics. Ref: 09930-40113.
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Models Covered & Key Technical Specifications
OEM-Grade Operations Manual: Suzuki RV125 VanVan Motorcycle Service Manual (Motorcycle), 1972-1982 Edition Wiring-Compendium
Subsystem-Focus: Engine Rebuild Procedures | Year-Coverage: 1972-1982 | Asset-ID: Suzuki CCI Lubrication System.
| Identifier | Operational-Logic | Logic |
|---|---|---|
| Front Fork Oil Capacity | 185 cc | SAE 10W/30 Viscosity |
| Ignition Timing | 2.41 mm from T.D.C. | Flywheel Magneto System |
| Carburetor Pilot Air Adjusting Screw | 1½ turns back | Jet Needle P-2 Settings |
| Drive Chain Slack | 15-20 mm | Adjustment Required |
| Battery | 6V 4AH | Initial Charge Rate 0.4A |
| Rear Shock Absorber Spring Load | 180 kg | Travel 70 mm Configuration |
Systematizing the service groups into logical segments, this manual provides a thorough overview of the RV125's mechanical and electrical systems. It details engine rebuilding procedures, transmission overhauls, and front/rear suspension servicing. The manual addresses the entire electrical system, from the ignition and charging circuits to all lighting and indicator functions. It also provides specific guidance on brake system maintenance, wheel and tire servicing, and drive chain upkeep, ensuring comprehensive coverage for all aspects of the motorcycle.
This manual documents torque specifications for engine and chassis components to ensure proper service interval reliability.
Professional Workshop Service Manual & Technical Specifications
OEM-Grade Operations Manual: Suzuki RV125 VanVan Motorcycle Service Manual (Motorcycle), 1972-1982 Edition Wiring-Compendium
Subsystem-Focus: Engine Rebuild Procedures | Year-Coverage: 1972-1982 | Asset-ID: Suzuki CCI Lubrication System.
| Identifier | Operational-Logic | Logic |
|---|---|---|
| Front Fork Oil Capacity | 185 cc | SAE 10W/30 Viscosity |
| Ignition Timing | 2.41 mm from T.D.C. | Flywheel Magneto System |
| Carburetor Pilot Air Adjusting Screw | 1½ turns back | Jet Needle P-2 Settings |
| Drive Chain Slack | 15-20 mm | Adjustment Required |
| Battery | 6V 4AH | Initial Charge Rate 0.4A |
| Rear Shock Absorber Spring Load | 180 kg | Travel 70 mm Configuration |
Thoroughly demanding, this manual outlines engine rebuild procedures, covering everything from cylinder head removal to crankshaft assembly. Transmission maintenance, including gear replacement and troubleshooting, is also detailed. The manual addresses the front and rear suspension systems, detailing disassembly and assembly for both the front forks and rear shock absorbers. It provides comprehensive guidance on the entire electrical system, including wiring diagrams for the ignition, charging, and lighting circuits, as well as component testing procedures. It also includes extensive sections on brake system maintenance, wheel and tire specifications, and drive chain servicing. The manual includes specific information on important functional parts and a detailed periodical inspection list to aid in routine maintenance. This manual documents torque specifications for engine and chassis components to ensure proper service interval reliability.
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