1972-1982 Suzuki RV125 VanVan Motorcycle Service Manual

1972–1982 Suzuki RV125 VanVan Service Manual

• Covers 1972–1982 Suzuki RV125 VanVan motorcycles, including the 2-stroke air-cooled engine and 5-speed constant mesh transmission variants
• Original OEM publication, published by Suzuki Motor Co., Ltd. Export Service Section
• Contains 26 detailed mechanical and electrical diagrams, 15 exploded-view illustrations of engine components, and 10 comprehensive tightening torque reference tables
• File delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• Stored against your account so you can retrieve it after a hard-drive loss
• This vintage OEM publication is the primary technical reference for the 1972–1982 Suzuki RV125 VanVan, documenting the original factory specifications and service intervals for the series

Engine and Chassis Documentation

The 1972–1982 Suzuki RV125 service manual provides technical data and assembly layouts for the two-stroke air-cooled engine, detailing the piston, cylinder, and crankshaft configurations. Chapters describe the Suzuki CCI lubrication system, fuel system, and the five-speed transmission assembly with associated gear ratios and shifting fork alignment. Body and chassis sections cover the telescopic front fork, rear swinging arm suspension, and internal expanding brake assemblies, while electrical chapters detail the flywheel magneto, charging system circuits, and battery maintenance requirements.

Technical Data and Specifications

Engine assembly data includes a multi-stage torque sequence, with final cylinder head nut values specified at 230–270 kg-cm (17–20 lb-ft). Front fork oil capacity for the 1972–1982 Suzuki RV125 is documented at 185 cc of SAE 10W/30 per leg. The flywheel magneto resistance for the primary coil is specified at 2.0 ohms. Primary ignition timing is documented at 2.41 mm B.T.D.C. in the engine electrical section. The 1972–1982 Suzuki RV125 brake drum wear limit is 110.7 mm for the front and 130.7 mm for the rear. Reference what factory workshop documentation is structured to assist with your specific unit maintenance. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.

An official 63-page Suzuki OEM workshop manual covering the 1972–1982 Suzuki RV125, documenting engine, chassis, electrical, and fuel-delivery specifications for the classic VanVan two-stroke motorcycle series.

Document Reference: Suzuki Motor Co., Ltd. Export Service Section, 1972–1982