2003-2006 Suzuki RV125 VanVan Service Manual (128 Pages)
RV125 VanVan technical guide detailing engine, carburetor, brakes, and suspension service. Covers MIKUNI BS26 tuning, spark plug gap 0.7-0.8mm, and complete chassis adjustment procedures.
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Sample pages from the 2003-2006 Suzuki RV125 VanVan Service Manual (128 Pages) manual
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki RV125 VanVan Sub-models / Variants: K3, K4, K5, K6 Trade Names: VanVan Build Years: 2003–2006 Technical Data:
- Engine: 125 cm³, 4-stroke, air-cooled, OHC, 1-cylinder
- Compression Ratio: 9.2:1
- Carburetor: MIKUNI BS26
- Transmission: 6-speed constant mesh, wet multi-plate clutch
- Ignition: Electronic ignition (Transistorized)
- Suspension Travel: Front 110 mm, Rear 136 mm
- Fuel Capacity: 7.5 L (including 1.8 L reserve)
- Charging Voltage: 14.0–15.5 V at 5,000 r/min
Suzuki Manual Features & Content Preview
Suzuki RV125 VanVan (2003–2006) Technical Documentation
- Covers the 2003–2006 Suzuki RV125 VanVan, including K3 through K6 model year variants equipped with the air-cooled 125 cm³ four-stroke OHC engine.
- Original OEM publication, copyright 2003 by Suzuki Motor Corporation.
- Contains 47 exploded-view diagrams and 15 electrical schematics documenting chassis, engine, and fuel systems.
- Accessible from your device as soon as the order is placed.
- OCR text layer lets you jump to a torque spec by keyword.
- No DRM restrictions on the print function.
- This official reference provides the technical foundations required for servicing the 2003–2006 Suzuki RV125 VanVan engine and drivetrain architecture.
Suzuki RV125 VanVan — Technical Scope
The 2003–2006 Suzuki RV125 VanVan technical manual documents engine disassembly and reassembly, including detailed exploded views of the transmission, crankshaft, and cylinder head components. System sections cover the MIKUNI BS26 carburetor construction, float height adjustments, and fuel lubrication pathways alongside steering, suspension, and braking system maintenance. The what an OEM service publication covers includes torque specifications for critical fasteners like the front axle (65 Nm) and steering stem head nut (90 Nm).
Technical data previews include specific tolerance charts for valve stem deflection, piston ring end gaps, and conrod big end side clearance. Electrical system documentation provides charging voltage thresholds of 14.0–15.5 V at 5,000 r/min, along with generator coil resistance values between 0.4–0.8 ohms. Valve clearance for the intake is listed at 0.08–0.13 mm in the cylinder head specification table. The Suzuki RV125 VanVan fuel tank capacity is documented at 7.5 liters. Front fork oil level is specified at 171.0 mm from the top of the tube. This official 125-page OEM service publication is the authoritative reference for the 2003–2006 Suzuki RV125 VanVan, covering engine, chassis, and electrical system diagnostics for the VanVan series.
Reference only — always consult a certified technician before performing service on this equipment.
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