2002-2006 Yamaha SX Viper 700, SX Viper ER, SX Viper Mountain, SX Viper S snowmobile service manual

Table of Contents

GENERAL INFORMATION

1. Machine Identification
   • Vehicle Identification Number
   • Engine Serial Number
2. Important Information
   • Preparation for Removal and Disassembly
   • All Replacement Parts
   • Gaskets, Oil Seals and O-rings
   • Lock Washers/Plates and Cotter Pins
   • Bearings and Oil Seals
3. Special Tools
   • Tools for Tune-Up Service
   • Tools for Engine Service
   • Tools for Drive Train Service
   • Other Special Tools

PERIODIC INSPECTION AND ADJUSTMENT

1. Introduction
   • Periodic Maintenance Table
2. Engine
   • Spark Plugs
   • Engine Idle Speed/Throttle Lever Free Play
   • Carburetors
   • Engine Oil
   • Cooling System
   • Exhaust System
3. Chassis
   • Brake Fluid Level/Brake Lever Free Play
   • Brake Pads
   • Front Suspension
   • Rear Suspension
   • Ski Alignment/Steering System
   • Track Tension/Track Alignment

CHASSIS

1. Steering
   • Handlebar
   • Steering Column
   • Tie-Rods
2. Front Suspension
   • Front Shock Absorbers
   • Upper and Lower Arms
3. Rear Suspension
   • Rear Shock Absorbers
   • Torsion Springs
4. Frame
   • Frame Inspection
   • Frame Repair

POWER TRAIN

1. Drive Clutch
   • Drive Clutch Removal
   • Drive Clutch Disassembly
2. Driven Clutch
   • Driven Clutch Removal
   • Driven Clutch Disassembly
3. Chain Case
   • Chain Case Removal
   • Chain Case Disassembly
4. Drive Chain
   • Drive Chain Inspection
   • Drive Chain Adjustment

ENGINE

1. Engine Removal
   • Engine Removal Procedure
   • Engine Installation Procedure
2. Cylinder Head/Valves
   • Cylinder Head Removal
   • Valve Inspection
3. Piston/Cylinder
   • Piston Removal
   • Cylinder Inspection
4. Crankshaft
   • Crankshaft Removal
   • Crankshaft Inspection

COOLING SYSTEM

1. Heat Exchanger
   • Inspection
   • Installation
2. Water Pump
   • Inspection
   • Installation

CARBURETION

1. Carburetors
   • Inspection
   • Adjustment
2. Fuel Pump
   • Inspection
   • Replacement
3. Fuel Tank
   • Inspection
   • Replacement

ELECTRICAL

1. Ignition System
   • Spark Plug
   • Ignition Coil
   • CDI Unit
2. Starting System
   • Starter Motor
   • Starter Relay
3. Charging System
   • Battery
   • Voltage Regulator/Rectifier
4. Lighting System
   • Headlight
   • Taillight
5. Switches
   • Handlebar Switch
   • Ignition Switch

SPECIFICATIONS

1. Engine Specifications
   • Engine Type
   • Bore and Stroke
   • Compression Ratio
2. Chassis Specifications
   • Overall Dimensions
   • Weight
3. Electrical Specifications
   • Battery
   • Ignition System
4. Fuel and Oil Specifications
   • Fuel Tank Capacity
   • Recommended Oil