2002-2006 Yamaha SX Viper 700, SX Viper ER, SX Viper Mountain, SX Viper S snowmobile service manual

2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 1
2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 1
2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 2
2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 3
2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 4
2002-2006 Yamaha SX Viper 700, SX Viper ER,  SX Viper Mountain, SX Viper S snowmobile service manual Preview image 5
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Models Covered in this Manual

SX Viper 700, SX Viper ER, SX Viper Mountain, SX Viper S / Yamaha

2002 Yamaha SX Viper 700

  • Base Model
  • ER (Electric Start, Reverse)
  • Mountain Version
  • S Model (Special Edition)

2003 Yamaha SX Viper 700

  • Base Model
  • ER (Electric Start, Reverse)
  • Mountain Version
  • S Model (Special Edition)

2004 Yamaha SX Viper 700

  • Base Model
  • ER (Electric Start, Reverse)
  • Mountain Version
  • S Model (Special Edition)

2005 Yamaha SX Viper 700

  • Base Model
  • ER (Electric Start, Reverse)
  • Mountain Version
  • S Model (Special Edition)

2006 Yamaha SX Viper 700

  • Base Model
  • ER (Electric Start, Reverse)
  • Mountain Version
  • S Model (Special Edition)

Product Information

Table of Contents

GENERAL INFORMATION

  1. Machine Identification
    • Vehicle Identification Number
    • Engine Serial Number
  2. Important Information
    • Preparation for Removal and Disassembly
    • All Replacement Parts
    • Gaskets, Oil Seals and O-rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
  3. Special Tools
    • Tools for Tune-Up Service
    • Tools for Engine Service
    • Tools for Drive Train Service
    • Other Special Tools

PERIODIC INSPECTION AND ADJUSTMENT

  1. Introduction
    • Periodic Maintenance Table
  2. Engine
    • Spark Plugs
    • Engine Idle Speed/Throttle Lever Free Play
    • Carburetors
    • Engine Oil
    • Cooling System
    • Exhaust System
  3. Chassis
    • Brake Fluid Level/Brake Lever Free Play
    • Brake Pads
    • Front Suspension
    • Rear Suspension
    • Ski Alignment/Steering System
    • Track Tension/Track Alignment

CHASSIS

  1. Steering
    • Handlebar
    • Steering Column
    • Tie-Rods
  2. Front Suspension
    • Front Shock Absorbers
    • Upper and Lower Arms
  3. Rear Suspension
    • Rear Shock Absorbers
    • Torsion Springs
  4. Frame
    • Frame Inspection
    • Frame Repair

POWER TRAIN

  1. Drive Clutch
    • Drive Clutch Removal
    • Drive Clutch Disassembly
  2. Driven Clutch
    • Driven Clutch Removal
    • Driven Clutch Disassembly
  3. Chain Case
    • Chain Case Removal
    • Chain Case Disassembly
  4. Drive Chain
    • Drive Chain Inspection
    • Drive Chain Adjustment

ENGINE

  1. Engine Removal
    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Cylinder Head/Valves
    • Cylinder Head Removal
    • Valve Inspection
  3. Piston/Cylinder
    • Piston Removal
    • Cylinder Inspection
  4. Crankshaft
    • Crankshaft Removal
    • Crankshaft Inspection

COOLING SYSTEM

  1. Heat Exchanger
    • Inspection
    • Installation
  2. Water Pump
    • Inspection
    • Installation

CARBURETION

  1. Carburetors
    • Inspection
    • Adjustment
  2. Fuel Pump
    • Inspection
    • Replacement
  3. Fuel Tank
    • Inspection
    • Replacement

ELECTRICAL

  1. Ignition System
    • Spark Plug
    • Ignition Coil
    • CDI Unit
  2. Starting System
    • Starter Motor
    • Starter Relay
  3. Charging System
    • Battery
    • Voltage Regulator/Rectifier
  4. Lighting System
    • Headlight
    • Taillight
  5. Switches
    • Handlebar Switch
    • Ignition Switch

SPECIFICATIONS

  1. Engine Specifications
    • Engine Type
    • Bore and Stroke
    • Compression Ratio
  2. Chassis Specifications
    • Overall Dimensions
    • Weight
  3. Electrical Specifications
    • Battery
    • Ignition System
  4. Fuel and Oil Specifications
    • Fuel Tank Capacity
    • Recommended Oil

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