1987-2006 Suzuki LT80 Service Manual

Comprehensive reference for Suzuki LT80 models covering engine, chassis, and electrical systems. Includes detailed diagrams and specifications. PN 9900-25010.

4.3(3)

Preview Available

Suzuki 1987-2006 Suzuki LT80 Service Manual manual page preview - page 1 of 225

Sample pages from the 1987-2006 Suzuki LT80 Service Manual manual

Suzuki 1987-2006 Suzuki LT80 Service Manual manual preview page 1 - thumbnail

Suzuki 1987-2006 Suzuki LT80 Service Manual manual preview page 4 - thumbnail

Suzuki 1987-2006 Suzuki LT80 Service Manual manual preview page 5 - thumbnail

Click thumbnails to preview different pages

$17.60 (incl. VAT) Instant Download / No Shipping Fees

OR BUY NOW

Lifetime Access

Re-download anytime

Instant Download

Get it immediately

Secure Payment

PayPal

Document Details

Document Number / Seller:: 25824 / Kathleen Collins
File Size:: 24.46 MB
File Type:: PDF
Language:: English
Pages:: 225
Printable:: Yes
Category:: ATV
Last updated / verified: Mar 13, 2025

Models Covered & Key Technical Specifications

Suzuki LT80 ATV Service & Maintenance Manual: 1987-2006 Standards-Vault Suzuki LT80 ATV (9900-25010) -- 1987-2006 Applied Handbook Archive | Series Archive. Approved Component Weight: 100 kg establishes the maximum operating weight. Baseline Precision Specs: For engine tune-up, 50 mm defines the standard bore measurement. Primary Bolt Torques: 8 N-m -- signifies the initial torque for spark plug installation. General Displacement Data: The engine requires 82.5 cc for standard compression Logic. Certified Circuit Specs: The battery capacity is 10 HR for optimal power supply. Reference Size Parameters: The fuel tank including reserve requires 2.0 L for extended operation.

Manual Description & Preview

Precision Troubleshooting Parts Manual: Suzuki LT80 ATV Service & Maintenance Manual - Comprehensive Troubleshooting & Repair (1987-2006) Standards-Vault

Models: LT80 ('88-2006), LT80J ('88-2006), LT80K ('89-2006), LT80K6 ('06), LT80K2/K3/K4/K5 (2002-2005), LT80L ('90-2006), LT80M/N/P/R/S/T/V/W/X/Y/K (1991-2001) Category: ATV / Motorcycle Technical Details: Detailed service data and diagrams.

Assessment-Parameter	Technical-Path	Calibration-Data
Dimensions	Overall Length	1430 mm
Engine	Type	Two-stroke, forced air-cooled
Transmission	Gear ratios	Variable, 2.341 – 0.852
Electrical	Ignition Type	22° B.T.D.C. at 4 000 r/min
Capacities	Fuel tank including reserve	2.0 L
Chassis	Wheelbase	940 mm

Organized into dedicated modules for engine servicing, fuel and lubrication systems, electrical systems, and chassis maintenance. This manual offers a clear overview of the LT80 ATV's components and their functions.

Cooling system maintenance is addressed in Section 1, detailing the forced air-cooling system.

Testing requirements are specified for engine idle speed and throttle cable play in Section 2.

Clearance measurements are addressed for piston ring end gap and piston pin O.D. within the engine servicing sections.

Special procedures are addressed for various components including the starter motor and battery in Sections 5 and 8.

Verification procedures are included for checking brake system functionality and suspension adjustments in Sections 6 and 10.

This manual documents torque specifications for various engine and chassis components to ensure proper pressure slip prevention.

FAQ

Does this service manual cover the 1987-2006 Suzuki LT80 model range?

Document covers the Suzuki LT80 ATV model production years spanning from 1987 to 2006 as indicated in the service manual and supplement sections.

What specification data is available within the general information and engine chapters?

Specification tables include details for engine displacement, standard bore, and compression ratios. Electrical system data such as battery capacity and fuse specifications are also detailed in these reference sections.

Which major vehicle systems are addressed in the provided group index?

Manual contains dedicated chapters for the fuel and lubrication system, the electrical system, and engine servicing. The chassis chapter covers independent front suspension and unit-swing rear suspension details. Each system section provides organized information related to the LT80 technical features.

Can I find tightening reference values for specific engine fasteners within the manual?

Specification tables and general instructions included in the document list technical reference categories for fasteners and parts.

Is the manual equipped with illustrations showing the assembly or component breakdown of the transmission?

Manual features flow diagrams and exploded view references to illustrate the power transmission system. These visual aids show the component order from the crankshaft through the reduction gears.

Customer Reviews

Read what our customers say about this Suzuki ATV manual and share your own experience.