1987-2006 Suzuki LT80 Service Manual

Comprehensive reference for Suzuki LT80 models covering engine, chassis, and electrical systems. Includes detailed diagrams and specifications. PN 9900-25010.

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Document Details

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Document Number / Seller:
25824 / Kathleen Collins
File Size:
24.46 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 13, 2025

Models Covered & Key Technical Specifications

Suzuki LT80 ATV Service & Maintenance Manual: 1987-2006 Standards-Vault Suzuki LT80 ATV (9900-25010) -- 1987-2006 Applied Handbook Archive | Series Archive. Approved Component Weight: 100 kg establishes the maximum operating weight. Baseline Precision Specs: For engine tune-up, 50 mm defines the standard bore measurement. Primary Bolt Torques: 8 N-m -- signifies the initial torque for spark plug installation. General Displacement Data: The engine requires 82.5 cc for standard compression Logic. Certified Circuit Specs: The battery capacity is 10 HR for optimal power supply. Reference Size Parameters: The fuel tank including reserve requires 2.0 L for extended operation.

Professional Workshop Service Manual & Technical Specifications

Precision Troubleshooting Parts Manual: Suzuki LT80 ATV Service & Maintenance Manual - Comprehensive Troubleshooting & Repair (1987-2006) Standards-Vault

Models: LT80 ('88-2006), LT80J ('88-2006), LT80K ('89-2006), LT80K6 ('06), LT80K2/K3/K4/K5 (2002-2005), LT80L ('90-2006), LT80M/N/P/R/S/T/V/W/X/Y/K (1991-2001) Category: ATV / Motorcycle Technical Details: Detailed service data and diagrams.

Assessment-Parameter Technical-Path Calibration-Data
Dimensions Overall Length 1430 mm
Engine Type Two-stroke, forced air-cooled
Transmission Gear ratios Variable, 2.341 – 0.852
Electrical Ignition Type 22° B.T.D.C. at 4 000 r/min
Capacities Fuel tank including reserve 2.0 L
Chassis Wheelbase 940 mm

Organized into dedicated modules for engine servicing, fuel and lubrication systems, electrical systems, and chassis maintenance. This manual offers a clear overview of the LT80 ATV's components and their functions.

Cooling system maintenance is addressed in Section 1, detailing the forced air-cooling system.

Testing requirements are specified for engine idle speed and throttle cable play in Section 2.

Clearance measurements are addressed for piston ring end gap and piston pin O.D. within the engine servicing sections.

Special procedures are addressed for various components including the starter motor and battery in Sections 5 and 8.

Verification procedures are included for checking brake system functionality and suspension adjustments in Sections 6 and 10.

This manual documents torque specifications for various engine and chassis components to ensure proper pressure slip prevention.

FAQ

What **calibrated** values are used for the engine architecture? keyboard_arrow_down

12 N-m is the standard for cylinder head nut tightening torque.

Assess the **applicable** tool requirements for the drive chain. keyboard_arrow_down

Drive chain links specified are 44 for the K-model, requiring TAKASAGO RK520SMO.

What **exact** electrical values are necessary for the battery? keyboard_arrow_down

YTH5L-12B is the battery type designation with 12V 14.4kC (4Ah)/10HR capacity.

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Reviews (3)

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This guide has all the information I needed for servicing my LT80. I had a minor issue with the download link, but their support team was quick to help. Overall, a great purchase!
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This manual is a lifesaver! It covers everything I needed to know for maintaining my LT80. The download was smooth, and the email support was incredibly responsive. Highly recommend!
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The Suzuki LT80 Service Manual is easy to follow and very detailed. I appreciated the troubleshooting tips. Downloading the manual was quick and hassle-free. Excellent service!