1987-2006 Suzuki LT80 Service Manual
Comprehensive reference for Suzuki LT80 models covering engine, chassis, and electrical systems. Includes detailed diagrams and specifications. PN 9900-25010.
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Models Covered & Key Technical Specifications
Suzuki LT80 ATV Service & Maintenance Manual: 1987-2006 Standards-Vault Suzuki LT80 ATV (9900-25010) -- 1987-2006 Applied Handbook Archive | Series Archive. Approved Component Weight: 100 kg establishes the maximum operating weight. Baseline Precision Specs: For engine tune-up, 50 mm defines the standard bore measurement. Primary Bolt Torques: 8 N-m -- signifies the initial torque for spark plug installation. General Displacement Data: The engine requires 82.5 cc for standard compression Logic. Certified Circuit Specs: The battery capacity is 10 HR for optimal power supply. Reference Size Parameters: The fuel tank including reserve requires 2.0 L for extended operation.
Professional Workshop Service Manual & Technical Specifications
Precision Troubleshooting Parts Manual: Suzuki LT80 ATV Service & Maintenance Manual - Comprehensive Troubleshooting & Repair (1987-2006) Standards-Vault
Models: LT80 ('88-2006), LT80J ('88-2006), LT80K ('89-2006), LT80K6 ('06), LT80K2/K3/K4/K5 (2002-2005), LT80L ('90-2006), LT80M/N/P/R/S/T/V/W/X/Y/K (1991-2001) Category: ATV / Motorcycle Technical Details: Detailed service data and diagrams.
| Assessment-Parameter | Technical-Path | Calibration-Data |
|---|---|---|
| Dimensions | Overall Length | 1430 mm |
| Engine | Type | Two-stroke, forced air-cooled |
| Transmission | Gear ratios | Variable, 2.341 – 0.852 |
| Electrical | Ignition Type | 22° B.T.D.C. at 4 000 r/min |
| Capacities | Fuel tank including reserve | 2.0 L |
| Chassis | Wheelbase | 940 mm |
Organized into dedicated modules for engine servicing, fuel and lubrication systems, electrical systems, and chassis maintenance. This manual offers a clear overview of the LT80 ATV's components and their functions.
Cooling system maintenance is addressed in Section 1, detailing the forced air-cooling system.
Testing requirements are specified for engine idle speed and throttle cable play in Section 2.
Clearance measurements are addressed for piston ring end gap and piston pin O.D. within the engine servicing sections.
Special procedures are addressed for various components including the starter motor and battery in Sections 5 and 8.
Verification procedures are included for checking brake system functionality and suspension adjustments in Sections 6 and 10.
This manual documents torque specifications for various engine and chassis components to ensure proper pressure slip prevention.
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