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1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 1
1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 2
1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 3
1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 4
1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 5
1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual Preview image 6

1956-1970 Johnson Evinrude 1.5 hp, 3.0 hp, 4.0 hp, 5.0 hp, 5.5 hp; 6.0 hp, 7.5 hp, 9.5 hp, 10 hp, 15 hp, 18 hp, 20 hp, 25 hp, 28 hp, 30 hp, 33 hp, 35 hp, 40 hp outboard manual

Models covered in this manual:

  • 1.5 Hp
  • 3.0 Hp
  • 4.0 Hp
  • 5.0 Hp
  • 5.5 Hp
  • 6.0 Hp
  • 7.5 Hp
  • 9.5 Hp
  • 10 Hp
  • 15 Hp
  • 18 Hp
  • 20 Hp
  • 25 Hp
  • 28 Hp
  • 30 Hp
  • 33 Hp
  • 35 Hp
  • 40 Hp

Production/model years: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970

File specifications

File size: 30.90 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.63 Minutes
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Product Information

Table of Contents

1. Safety

  • Introduction
  • Cleaning, Waxing, Polishing
  • Controlling Corrosion
  • Propellers
  • Fuel System
  • Flooding
  • Flare
  • Floatation
  • Emergency Equipment
  • Compass
  • Miscellaneous Equipment
  • Boating Accident Reports
  • Navigation

2. Tuning

  • Introduction
  • Tune-Up Sequence
  • Compression Check
  • Ignition System
  • Spark Plug Inspection
  • Synchronization
  • Carburetor Adjustments
  • Water Pump
  • Final Inspection
  • Spark Plug Wires
  • Wiring Harness
  • Test Equipment
  • Outboard Motor Check
  • Final Testing

3. Powerhead

  • Introduction
  • Chapter Organization
  • Powerhead Disassembling
  • Head Service
  • Reed Service
  • Bypass Covers
  • Exhaust Cover
  • Top Seal
  • Bottom Seal
  • Centering Pins
  • Main Bearing Bolts
  • Crankcase Cover
  • Connecting Rods and Pistons
  • Bearings
  • Crankshaft
  • Cylinder Block Service

4. Fuel

  • Introduction
  • General Carburetion Information
  • Fuel System Troubleshooting
  • Carburetors
    • Type I Carburetor
    • Type II Carburetor
    • Type III Carburetor
    • Type IV Carburetor
  • Choke System Service
  • Fuel Pump Service
  • Fuel Tank Service
  • Electric Primer Choke
  • Manual Primer Choke
  • Oil Injection Systems

5. Ignition

  • Introduction
  • Spark Plug Evaluation
  • Primary Circuits
  • Wiring Harness
  • Flywheel Magneto Ignition
    • 1.5 hp - 1971-76
    • 2 hp - 1971-76
    • 3 hp - 1971-76
    • 4 hp - 1971-76
    • 5 hp - 1971-76
    • 6 hp - 1971-76
    • 7.5 hp - 1971-76
    • 9.5 hp - 1971-76
    • 10 hp - 1971-76
    • 18 hp - 1971-76
    • 20 hp - 1971-76
    • 25 hp - 1971-76
    • 28 hp - 1971-76
    • 35 hp - 1971-76
    • 40 hp - 1971-76
  • Troubleshooting
  • CDI System

6. Electrical

  • Introduction
  • Batteries
  • Charging System
  • Ignition System
  • Gauges and Horns
  • Tachometers
  • Wiring Diagrams
  • Service Tools

7. Accessories

  • Introduction
  • Shift Boxes
  • Single Lever Control
  • Push Button Shift Boxes

8. Lower Unit

  • Introduction
  • Description
  • Propeller Removal
  • Lower Unit Service
  • Lower Unit Overhaul
  • Jet Drive

9. Hand Starters

  • Introduction
  • Type I Starters
  • Type II Starters

10. Maintenance

  • Introduction
  • Engine Serial Numbers
  • Aluminum Hulls
  • Winter Storage
  • Preseason Preparation

Appendix

  • Metric Conversion Chart
  • Drill Size Conversion Chart
  • Torque Specifications
  • Gear Case Capacities
  • Recommended Lubricants
  • Tune-Up Specification Chart
  • General Motor Specifications
  • Wire Identification Drawings

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