2007-2008 Yamaha YZF-R1 service manual/parts catalog

Table of Contents

GENERAL INFORMATION

1. Identification

   • Vehicle Identification
   • Vehicle Identification Number
   • Model Label

2. Features

   • Overview
   • FI System

3. Important Information

   • Preparation for Removal and Disassembly
   • Replacement Parts
   • Gaskets, Oil Seals, and O-Rings
   • Lock Washers/Plates and Cotter Pins
   • Bearings and Oil Seals
   • Circlips

4. Checking the Connections

   • Procedures and Tips

5. Special Tools

   • List of Special Tools
   • Usage Instructions

SPECIFICATIONS

1. General Specifications

   • Engine Specifications
   • Chassis Specifications
   • Electrical Specifications

2. Torque Specifications

   • Standard Torque Values
   • Specific Component Torque Values

PERIODIC CHECKS AND ADJUSTMENTS

1. Maintenance Schedule

   • Service Intervals
   • Maintenance Checklist

2. Lubrication

   • Engine Oil
   • Greasing Points

3. Inspection

   • Pre-Ride Inspection
   • Detailed Inspection Procedures

4. Adjustments

   • Clutch Adjustment
   • Brake Adjustment
   • Throttle and Idle Cable Adjustment

CHASSIS

1. Frame

   • Inspection and Repair
   • Frame Alignment

2. Suspension

   • Front Suspension
   • Rear Suspension

3. Wheels and Tires

   • Wheel Removal and Installation
   • Tire Replacement

4. Brakes

   • Brake System Overview
   • Brake Pad Replacement

5. Steering

   • Steering System Overview
   • Steering Adjustment

ENGINE

1. Engine Removal and Installation

   • Engine Removal Procedure
   • Engine Installation Procedure

2. Engine Disassembly and Reassembly

   • Cylinder Head
   • Valves and Springs
   • Pistons and Cylinders

3. Cooling System

   • Radiator and Hoses
   • Water Pump

4. Lubrication System

   • Oil Pump
   • Oil Filter

COOLING SYSTEM

1. Radiator

   • Removal and Installation
   • Inspection and Testing

2. Water Pump

   • Operation and Maintenance
   • Troubleshooting

3. Cooling Fan

   • Inspection and Replacement
   • Testing and Adjustment

FUEL SYSTEM

1. Fuel Tank

   • Removal and Installation
   • Inspection and Testing

2. Fuel Pump

   • Operation and Maintenance
   • Troubleshooting

3. Fuel Injectors

   • Cleaning and Replacement
   • Testing and Adjustment

4. Carburetor (if applicable)

   • Removal and Installation
   • Adjustment Procedures

ELECTRICAL SYSTEM

1. Battery

   • Battery Maintenance
   • Battery Testing and Replacement

2. Charging System

   • Alternator
   • Voltage Regulator

3. Ignition System

   • Ignition Coil
   • Spark Plugs

4. Lighting System

   • Headlight
   • Taillight and Turn Signals

5. Instrumentation

   • Instrument Cluster
   • Gauges

6. Wiring Diagrams

   • Complete Wiring Diagrams
   • Circuit Descriptions

TROUBLESHOOTING

1. General Troubleshooting

   • Diagnostic Procedures
   • Common Issues

2. Engine Troubleshooting

   • Specific Engine Problems
   • Repair Solutions

3. Electrical Troubleshooting

   • Diagnostic Procedures for Electrical Issues
   • Common Electrical Problems

4. Fuel System Troubleshooting

   • Fuel Delivery Issues
   • Fuel Quality Problems