2003 Yamaha YZ85/LC, YZ85LW owner´s service manual

2003 Yamaha YZ85/LC, YZ85LW owner´s service manual Preview image 1
2003 Yamaha YZ85/LC, YZ85LW owner´s service manual Preview image 1
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  • File Size: 15.05 MB
  • File Type: ZIP
  • Language: English., French, German
  • Pages: Pages: 506
  • Printable: Yes
  • Estimated Download Time: 0.31 Minutes
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Models Covered in this Manual

YZ85(R)/LC, YZ85LW(R) / Yamaha Motor Co., Ltd

  • 2003 Yamaha YZ85/LC
  • 2003 Yamaha YZ85LW

Product Information

Table of Contents:

GENERAL INFORMATION

  1. Description
    • Overview of the YZ85/LC and YZ85LW models
    • 1-1
  2. Machine Identification
    • Identification number locations
    • 1-2
  3. Important Information
    • Precautions and important notices
    • 1-3
  4. Checking of Connection
    • Inspecting electrical and mechanical connections
    • 1-6
  5. Special Tools
    • List and usage of special tools
    • 1-7
  6. Control Functions
    • Detailed description of control functions
    • 1-9
  7. Fuel and Engine Mixing Oil
    • Fuel types and mixing instructions
    • 1-12
  8. Starting and Break-In
    • Procedures for starting and breaking in a new engine
    • 1-13
  9. Torque-Check Points
    • Locations and specifications for torque checks
    • 1-16
  10. Cleaning and Storage
    • Cleaning procedures and storage guidelines
    • 1-17

SPECIFICATIONS

  1. General Specifications
    • Overall dimensions, weight, and capacities
    • 2-1
  2. Maintenance Specifications
    • Detailed maintenance requirements
    • 2-4
  3. Engine Specifications
    • Engine type and performance specs
    • 2-4
  4. Chassis Specifications
    • Suspension, frame, and body specs
    • YZ85
    • 2-8
    • YZ85LW
    • 2-10
  5. Electrical Specifications
    • Battery, ignition system, and lighting specs
    • 2-14
  6. General Torque Specifications
    • Torque values for various components
    • 2-15
  7. Definition of Units
    • Explanation of units used in the manual
    • 2-15
  8. Cable Routing Diagram
    • Diagrams showing proper cable routing
    • 2-16

REGULAR INSPECTION AND ADJUSTMENTS

  1. Maintenance Intervals
    • Schedule of regular maintenance tasks
    • 3-1
  2. Pre-Operation Inspection and Maintenance
    • Checklist for pre-operation inspection
    • 3-4
  3. Engine
    • Engine maintenance and inspection procedures
    • Air filter, spark plug, valve clearance
    • 3-5
  4. Chassis
    • Chassis inspection and adjustment procedures
    • Suspension, brakes, wheels
    • 3-16
  5. Electrical
    • Electrical system inspection and maintenance
    • Battery, lights, switches
    • 3-36

ENGINE

  1. Seat, Fuel Tank and Side Covers
    • Removal and installation procedures
    • 4-1
  2. Exhaust Pipe and Silencer
    • Removal, inspection, and installation
    • 4-2
  3. Radiator
    • Inspection, maintenance, and replacement
    • 4-3
  4. Carburetor and Reed Valve
    • Disassembly, inspection, and reassembly
    • 4-6
  5. Cylinder Head, Cylinder and Piston
    • Removal, inspection, and installation
    • 4-15
  6. Clutch and Primary Driven Gear
    • Disassembly, inspection, and reassembly
    • 4-26
  7. Kick Shaft, Shift Shaft and Primary Drive Gear
    • Inspection and maintenance
    • 4-33
  8. Water Pump
    • Inspection and maintenance
    • 4-41
  9. CDI Magneto
    • Inspection and replacement
    • 4-45
  10. Engine Removal
    • Procedures for engine removal
    • 4-49
  11. Crankcase and Crankshaft
    • Disassembly, inspection, and reassembly
    • 4-53
  12. Transmission, Shift Cam and Shift Fork
    • Inspection and maintenance
    • 4-59

CHASSIS

  1. Front Wheel and Rear Wheel
    • Removal, inspection, and installation
    • 5-1
  2. Front Brake and Rear Brake
    • Inspection, maintenance, and replacement
    • 5-9
  3. Front Fork
    • Disassembly, inspection, and reassembly
    • 5-27
  4. Handlebar
    • Inspection, adjustment, and replacement
    • 5-41
  5. Steering
    • Inspection, adjustment, and replacement
    • 5-46
  6. Swingarm
    • Inspection, maintenance, and replacement
    • 5-51
  7. Rear Shock Absorber
    • Disassembly, inspection, and reassembly
    • 5-58

ELECTRICAL

  1. Electrical Components and Wiring Diagram
    • Overview and diagrams of the electrical system
    • 6-1
  2. Ignition System
    • Inspection and maintenance
    • 6-2

TUNING

  1. Engine
    • Performance tuning and adjustments
    • 7-1
  2. Chassis
    • Suspension and handling adjustments
    • 7-10

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