2000-2002 Yamaha WR400F(M) Service Manual

Get detailed repair and maintenance procedures for your Yamaha WR400F(M). Includes engine, chassis, and electrical system diagnostics and servicing. Part #: 5GS5-28199-30.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: 2000-2002 Yamaha WR400F, 2000-2002 Yamaha WR400FM, 2000-2002 Yamaha WR400F(M)
Sub-models / Variants: USA, Europe, Canada, Australia (AUS), New Zealand (NZ), South Africa (ZA)
Trade Names: WR400F
Build Years: 2000–2002
Serial Numbers: 5GS5 (USA), 5GS6 (EUROPE), 5GS8 (CDN, AUS, NZ, ZA)
Technical Data:

  • Engine type: Liquid-cooled 4-stroke, DOHC
  • Engine displacement: 399 cm³
  • Bore x stroke: 92.0 x 60.1 mm
  • Compression ratio: 12.5:1
  • Transmission: Constant mesh, 5-speed
  • Fuel tank capacity: 12 liters (varies by region)
  • Carburetor: KEIHIN FCR-MX39
  • Lubrication system: Dry sump
  • Spark plug: NGK CR8E or DENSO U24ESR-N
  • Front suspension: Telescopic fork
  • Ignition system: CDI magneto
Technical Specifications
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Document Number / Seller:
24281 / Ronald Robinson
File Size:
88.85 MB
File Type:
ZIP
Language:
English, France, German, Spanish, multi-language
Printable:
Yes
Category:
Bike
Last updated / verified
Oct 29, 2025

Yamaha Manual Features & Content Preview

Technical Scope and Service Data for the 2000–2002 Yamaha WR400F

  • Covers 2000–2002 Yamaha WR400F, WR400FM, and WR400F(M) racing motorcycles for USA, Europe, Canada, and Oceania markets
  • Official Yamaha publication P/N 5GS-28199-30, 1st Edition dated November 1999
  • Contains 87 pages of technical reference including lubrication diagrams, cable routing charts, and extensive torque specification tables
  • File link appears in your order confirmation straight away
  • Suitable for printing individual sections for shop-floor use
  • This 1st edition factory publication is the primary reference document for the 2000–2002 WR400F series, featuring specialized tuning data for engine and chassis maintenance across multiple global model variants

Document Structure and Coverage

The 2000–2002 Yamaha WR400F service manual is organized into seven distinct technical chapters. Initial sections establish vehicle identification, control functions, and critical preparation for disassembly. The middle chapters detail the engine and chassis maintenance, covering components from the cylinder head and piston assemblies to the steering, suspension, and braking systems. The manual concludes with comprehensive electrical system diagrams and a dedicated tuning reference section.

Specification Highlights

Engine specifications for the 2000–2002 Yamaha WR400F document a liquid-cooled 4-stroke, DOHC configuration with a 399 cm³ displacement. The lubrication system is a dry-sump design documented with detailed flow charts. Cylinder head warp limits are specified at 0.05 mm in the maintenance reference table. Valve clearance for the intake is listed at 0.15–0.20 mm in the engine specification tables. The 2000–2002 Yamaha WR400F fuel system utilizes a KEIHIN FCR-MX39 carburetor with a 12-liter tank capacity. Engine oil drain bolt torque for the crankcase is specified at 20 Nm in the general maintenance section.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official Yamaha OEM service publication covering the 2000–2002 Yamaha WR400F series, documenting engine, chassis, electrical, and carburetor specifications for the 5GS model-code build.

Manual FAQ, Purchase & Download Details

What model coverage is listed in the 2000-2002 Yamaha WR400F Service Manual? keyboard_arrow_down

Document covers the 2000-2002 Yamaha WR400F(M) series, including variants designated for USA, Europe, Canada, Australia, New Zealand, and South Africa markets.

Are tightening torque specifications included in the manual for the engine and chassis components? keyboard_arrow_down

Manual contains comprehensive maintenance specification tables that list torque values for various parts, including the cylinder head, crankcase, and wheel axles.

Does this service manual provide exploded views of the engine and chassis components? keyboard_arrow_down

Yes, the manual includes detailed exploded diagrams at the beginning of each removal and disassembly section to assist in identifying components and part orders.

What type of electrical system information is contained in the manual for the WR400F? keyboard_arrow_down

Document provides electrical system coverage including wiring diagrams, ignition system components, throttle position sensor (TPS) system details, and resistance reference values for coils.

Does the document provide technical specifications such as valve clearance and piston dimensions? keyboard_arrow_down

Specifications chapters list technical data, including valve clearance ranges, piston-to-cylinder clearances, bore and stroke measurements, and other maintenance reference values for the engine and chassis.

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