Original Factory Kawasaki Ninja 250R, GPZ 250R, ZZ-R250 Motorcycle Service Manual and Supplement 1986-2002
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Sample pages from the Original Factory Kawasaki Ninja 250R, GPZ 250R, ZZ-R250 Motorcycle Service Manual and Supplement 1986-2002 manual
Purchase Information
1986-2002 Kawasaki Ninja 250R, GPZ 250R, ZZ-R250 Service Manual - Technical Specifications
- Document Number / Seller:
- 26320 / Walter Hernandez
- File Size:
- 51.59 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 278
- Printable:
- Yes
- Estimated Download Time:
- 1.06 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Bike
- Brand:
- Kawasaki
- Reviewed and Approved:
- Dec 23, 2025
Kawasaki Models and Parts Covered in this Bike Manual
- Kawasaki Ninja 250R EX250-E1 (1986-1987)
- Kawasaki Ninja 250R EX250-E2 (1987)
- Kawasaki GPZ 250 R EX250-E1 (1986)
- Kawasaki GPZ 250 R EX250-E2 (1987)
- Kawasaki ZZ-R 250 EX250-H1 (1990)
- Kawasaki ZZ-R 250 EX250-H2 (1991)
- Kawasaki ZZ-R 250 EX250-H3 (1992)
- Kawasaki ZZ-R 250 EX250-H4 (1993)
- Kawasaki ZZ-R 250 EX250-H5 (1994)
- Kawasaki ZZ-R 250 EX250-H7 (1996)
- Kawasaki ZZ-R 250 EX250-H10 (2000)
- Kawasaki ZZ-R 250 EX250-H11 (2001)
- Kawasaki ZZ-R 250 EX250-H13 (2002)
Complete Manual Information
Kawasaki Ninja 250R, GPZ 250R & ZZ-R250 Factory Service Manual & Supplement 1986-2002
Keep your Kawasaki performing at its peak with this comprehensive, professional-grade Service Manual collection. This package includes the original Base Service Manual for the early Ninja and GPZ models, along with the essential Supplement covering the long-running ZZ-R250 series up to 2002. Whether you are performing routine maintenance or a complete engine overhaul, this manual provides the technical depth required by factory-trained mechanics.
The Kawasaki Ninja 250R and ZZ-R250 series are legendary for their high-revving parallel-twin engines and nimble handling. Understanding the nuances between the EX250-E, EX250-F, and the later EX250-H models is crucial for correct part fitment and tuning. This manual set covers the evolution of the 248cc liquid-cooled DOHC engine, providing specific torque specs and wiring diagrams that changed throughout the production run.
Comprehensive Model Coverage
This manual supports the following models and year ranges:
- Kawasaki Ninja 250R EX250-E1 (1986-1987)
- Kawasaki Ninja 250R EX250-E2 (1987)
- Kawasaki GPZ 250 R EX250-E1 (1986)
- Kawasaki GPZ 250 R EX250-E2 (1987)
- Kawasaki ZZ-R 250 EX250-H1 (1990)
- Kawasaki ZZ-R 250 EX250-H2 (1991)
- Kawasaki ZZ-R 250 EX250-H3 (1992)
- Kawasaki ZZ-R 250 EX250-H4 (1993)
- Kawasaki ZZ-R 250 EX250-H5 (1994)
- Kawasaki ZZ-R 250 EX250-H7 (1996)
- Kawasaki ZZ-R 250 EX250-H10 (2000)
- Kawasaki ZZ-R 250 EX250-H11 (2001)
- Kawasaki ZZ-R 250 EX250-H13 (2002)
Serial Number Identification for Precision Ordering
To ensure you are using the correct data for your specific machine, refer to the frame and engine numbers located in the General Information section:
- Frame Number Location: Stamped on the right side of the steering head.
- Engine Number Location: Stamped on the upper surface of the crankcase.
- Example Range: EX250EE000001 and up / EX250H-000001 and up.
Key Technical Highlights
- Full Engine Overhaul: Detailed procedures for the DOHC 8-valve cylinder head, including valve clearance adjustments which are critical for these high-RPM engines.
- Fuel System Tuning: Complete teardown and synchronization guides for the Keihin CVK carburetors to ensure smooth throttle response.
- Cooling System Integrity: Detailed diagrams of the liquid-cooling path, radiator maintenance, and thermostat testing to prevent overheating.
- Electrical Systems: Full-color coded wiring diagrams for both early and late models, covering the CDI ignition, charging system, and starter circuits.
- Suspension & Brakes: Step-by-step guides for fork seal replacement and Uni-Trak rear suspension maintenance.
Detailed Table of Contents
- General Information: Model identification, general specifications, and torque settings.
- Periodic Maintenance: Daily and seasonal maintenance schedules to extend bike life.
- Fuel System: Carburetor cleaning, fuel tank service, and air cleaner maintenance.
- Cooling System: Coolant replacement and radiator service.
- Engine Top End: Cylinder head, valves, camshafts, and pistons.
- Clutch: Assembly, disassembly, and cable adjustment.
- Engine Lubrication: Oil pump service and lubrication flow charts.
- Engine Removal/Installation: Safe procedures for pulling the powerplant.
- Crankshaft/Transmission: Gearbox assembly and crankshaft inspection.
- Wheels/Tires: Alignment, axle inspection, and bearing replacement.
- Brakes: Master cylinder overhaul and brake pad replacement.
- Suspension: Fork oil change and shock absorber adjustments.
- Steering: Steering stem bearing lubrication and play adjustment.
- Frame: Fairing removal/installation and frame inspection.
- Electrical System: Battery care, ignition timing, and lighting.
- Appendix & Supplement: Troubleshooting, 2000-2002 specific updates, and wiring diagrams.
Optimized for mobile viewing, this digital manual allows you to zoom into complex wiring diagrams and exploded parts views right at your workbench. Save time and avoid costly mistakes by using the exact factory specifications for your Kawasaki EX250.
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Frequently Asked Questions - Kawasaki Bike Manual
What does this Kawasaki manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Original Factory Kawasaki Ninja 250R, GPZ 250R, ZZ-R250 Motorcycle Service Manual and Supplement 1986-2002. It includes information for the following models: - Kawasaki Ninja 250R EX250-E1 (1986-1987) - Kawasaki Ninja 250R EX250-E2 (1987) - Kawasaki GPZ 250 R EX250-E1 (1986) - Kawasaki GPZ 250 R EX250-E2 (1987) - Kawasaki ZZ-R 250 EX250-H1 (1990) - Kawasaki ZZ-R 250 EX250-H2 (1991) - Kawasaki ZZ-R 250 EX250-H3 (1992) - Kawasaki ZZ-R 250 EX250-H4 (1993) - Kawasaki ZZ-R 250 EX250-H5 (1994) - Kawasaki ZZ-R 250 EX250-H7 (1996) - Kawasaki ZZ-R 250 EX250-H10 (2000) - Kawasaki ZZ-R 250 EX250-H11 (2001) - Kawasaki ZZ-R 250 EX250-H13 (2002).
Is this manual suitable for beginners?
Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (51.59 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Kawasaki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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