Product Information
Table of Contents
GENERAL INFORMATION
- General Safety
- Handling Fuel
- Using Batteries
- Service Rules
- Use Genuine Parts
- Follow Service Procedures
- Model Identification
- Specifications
- Engine Specifications
- Chassis Specifications
- Torque Values
- Standard Torque Values
- Special Torque Values
- Tools
- Recommended Tools
- Special Tools
- Cable & Harness Routing
- Wiring Harness
- Cable Routing
- Noise Emission Control Systems
- Noise Control Systems
- Maintenance of Noise Control Systems
LUBRICATION
- Engine Oil
- Transmission Oil
MAINTENANCE
- Periodic Maintenance Chart
- Pre-ride Inspection
- Maintenance Procedures
- Step-by-step Instructions
- Tools Needed
FUEL SYSTEM
- Fuel Tank
- Fuel Valve
- Carburetor
ENGINE REMOVAL/INSTALLATION
- Removing the Engine
- Installing the Engine
CYLINDER HEAD/CYLINDER/PISTON
- Cylinder Head Removal
- Piston and Cylinder Inspection
- Inspection Criteria
- Measurement Techniques
- Reassembly
- Procedures
- Torque Specifications
ALTERNATOR
- Alternator Removal
- Alternator Inspection
- Visual Inspection
- Electrical Testing
- Alternator Installation
- Procedures
- Torque Specifications
DRIVE AND DRIVEN PULLEYS/CLUTCH/KICK STARTER
- Drive Pulley Removal
- Clutch Inspection
- Wear Criteria
- Measurement Techniques
- Kick Starter Mechanism
FINAL REDUCTION
- Final Gear Removal
- Final Gear Inspection
- Wear Criteria
- Measurement Techniques
- Final Gear Installation
- Procedures
- Torque Specifications
CRANKCASE/CRANKSHAFT
- Crankcase Separation
- Crankshaft Inspection
- Wear Criteria
- Measurement Techniques
- Reassembly
- Procedures
- Torque Specifications
STEERING/FRONT WHEEL/SUSPENSION
- Steering Inspection
- Visual Inspection
- Adjustment Techniques
- Front Wheel Removal
- Front Suspension Inspection
- Wear Criteria
- Measurement Techniques
REAR WHEEL/BRAKE/SUSPENSION
- Rear Wheel Removal
- Brake Inspection
- Wear Criteria
- Adjustment Techniques
- Rear Suspension Inspection
- Wear Criteria
- Measurement Techniques
FUEL TANK/OIL TANK/AIR CLEANER
- Fuel Tank Removal
- Oil Tank Inspection
- Wear Criteria
- Measurement Techniques
- Air Cleaner Maintenance
- Cleaning Procedures
- Replacement Criteria
ELECTRICAL EQUIPMENT
- Battery Maintenance
- Lighting System Inspection
- Bulb Replacement
- Electrical Testing
- Horn and Indicators
WIRING DIAGRAM
- Complete Wiring Diagram
TROUBLESHOOTING
- Engine Problems
- Symptoms
- Diagnostic Procedures
- Electrical Problems
- Symptoms
- Diagnostic Procedures
- Fuel System Problems
- Symptoms
- Diagnostic Procedures
Comments