1992-2001 Yamaha Jog CY50D Scooter Service Manual
This service manual covers the 1992-2001 Yamaha Jog CY50D scooter, detailing procedures for engine, chassis, and electrical systems. Includes diagnostic flowcharts and troubleshooting guidance. Ref: LIT-11616-08-16.
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Models Covered & Key Technical Specifications
Detailed Operations Operator's Manual: Yamaha Jog CY50D manual, covers 1992-01 Reference-Archive
Original Reference Handbook | Segment. System Tolerance Values: 15.0-17.0 mm (0.59-0.67 in) defines the float height for proper carburetor function. Maximum Interference Fit: 0.6-0.7 mm (0.024-0.028 in) specifies the spark plug gap for optimal combustion. Measured Electrical Load: 12V 3AH is the specified capacity for the scooter's battery system. Critical Production Rate: 1,800 r/min indicates the engine idling speed for consistent operation. Universal Carburetion Data: #76 is the Main Jet specification for the carburetor. Technical Ignition Timing: 14 degrees at 5,000 r/min establishes the ignition timing for the engine's performance curve.
Professional Workshop Service Manual & Technical Specifications
Detailed Operations Operator's Manual: Yamaha Jog CY50D manual, covers 1992-01 Reference-Archive
| Unit-Designations: Jog CY50D / Yamaha Motor Corporation, Ltd // Model-Specs: Scooter / Scooter Logic // Unit-Designations: 1992-2001. | Performance-Element | Value | Validation-Data |
|---|---|---|---|
| Engine Type | Air-cooled 2-stroke, gasoline | Verified specification | |
| Displacement | 49 cm³ | Measured value | |
| Carburetor Main Jet | #76 | Standard setting | |
| Spark Plug Gap | 0.6-0.7 mm | Critical tolerance | |
| Battery Capacity | 12V, 3AH | Component rating | |
| Front Brake Drum | Drum brake | System type |
Special procedures are addressed for engine assembly, including crankshaft and crankcase procedures. Verification procedures are included for ignition system checks, covering components like the CDI unit and ignition coil. Repair information is provided for the chassis, detailing front and rear wheel inspections. The document includes coverage of electrical components, offering guidance on starter motor inspection. Consistently requiring 0.4-0.6Ω for lighting coil resistance ensures proper operation. Brake system specifications are included for drum brake lining thickness, with a limit of 2.0 mm (0.08 in).
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