2002 Yamaha YW50AP / Zuma 50 Scooter Service Manual
Comprehensive technical service data for Yamaha YW50AP and Zuma 50 scooters from 2001 onwards. Includes detailed maintenance procedures and specifications. Publication LIT-11616-15-39.
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Models Covered & Key Technical Specifications
Yamaha YW50AP / Zuma 50 (2002)
Service Manual | Complete Repair & Maintenance
- General Specifications: Covering model code 5PJ1, dimensions, and basic weight, this manual details engine specifications including type, displacement, bore, and compression ratio.
- Engine Specifications: Details of the engine, including bore x stroke of 40.0 x 39.2 mm, compression ratio 7.2:1, and a 49cm³ displacement, are provided for accurate service.
- Chassis Specifications: Includes frame type, caster angle, and trail measurements, with detailed tire sizes (120/90-10 front, 130/90-10 rear) and load capacities.
- Brake System Details: Covers front disc brake type (single disc) and rear drum brake type (leading, trailing), including disc diameter and brake fluid specifications.
- Electrical System Specifications: Lists ignition system details (C.D.I. Magneto) and battery specifications (YTX5L-BS, 12V 4AH) for complete electrical system servicing.
- Tightening Torques: Provides specific torque values for engine and chassis components, such as spark plugs and brake calipers, to ensure secure assembly.
Professional Workshop Service Manual & Technical Specifications
Certified Engineering Workshop Manual: Scooter
Machine-Range: YW50AP / Zuma 50 // Series-Validation: 2002 Scooter Service Manual / 2001 Repository // Machine-Range: Scooter
| Component | Rating | Logic |
|---|---|---|
| YW50AP | 2002 Service Manual | Scooter Maintenance & Repair |
| Yamaha | Scooter Component | Technical Documentation |
| LIT-11616-15-39 | Service Data | Repair Procedures |
Factory procedures are documented for:
Engine Maintenance
Procedures for engine overhaul, including cylinder head, piston, and crankshaft inspection, are documented. Engine specifications cover critical measurements like cylinder bore and piston clearances.
Chassis and Brake System Servicing
Details on front and rear wheel assembly, brake caliper and master cylinder service, and steering system adjustments are provided for comprehensive chassis maintenance.
Electrical System Diagnostics
Information on the ignition system, charging system, and electric starting system is documented, including circuit diagrams and troubleshooting steps.
Carburetor and Fuel System Repair
Procedures for carburetor disassembly, inspection, and fuel level adjustment are detailed to ensure optimal fuel delivery.
Lighting and Signal System Troubleshooting
Guidance for diagnosing and repairing lighting system faults, turn signals, and brake lights is included to ensure visibility and safety.
This manual documents torque specifications for various components to ensure proper dynamic load distribution.
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