2002 Yamaha YW50AP / Zuma 50 Scooter Service Manual

Comprehensive technical service data for Yamaha YW50AP and Zuma 50 scooters from 2001 onwards. Includes detailed maintenance procedures and specifications. Publication LIT-11616-15-39.

4.6starstarstarstarstar_half(5)
visibility Preview Available
Yamaha 2002 Yamaha YW50AP / Zuma 50 Scooter Service Manual manual page preview - page 1 of

Sample pages from the 2002 Yamaha YW50AP / Zuma 50 Scooter Service Manual manual

Yamaha 2002 Yamaha YW50AP / Zuma 50 Scooter Service Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$15.39 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
26166 / Carol Parker
File Size:
7.91 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Scooter
Last updated / verified
Apr 17, 2025

Models Covered & Key Technical Specifications

Yamaha YW50AP / Zuma 50 (2002)

Service Manual | Complete Repair & Maintenance

  • General Specifications: Covering model code 5PJ1, dimensions, and basic weight, this manual details engine specifications including type, displacement, bore, and compression ratio.
  • Engine Specifications: Details of the engine, including bore x stroke of 40.0 x 39.2 mm, compression ratio 7.2:1, and a 49cm³ displacement, are provided for accurate service.
  • Chassis Specifications: Includes frame type, caster angle, and trail measurements, with detailed tire sizes (120/90-10 front, 130/90-10 rear) and load capacities.
  • Brake System Details: Covers front disc brake type (single disc) and rear drum brake type (leading, trailing), including disc diameter and brake fluid specifications.
  • Electrical System Specifications: Lists ignition system details (C.D.I. Magneto) and battery specifications (YTX5L-BS, 12V 4AH) for complete electrical system servicing.
  • Tightening Torques: Provides specific torque values for engine and chassis components, such as spark plugs and brake calipers, to ensure secure assembly.

Professional Workshop Service Manual & Technical Specifications

Certified Engineering Workshop Manual: Scooter

Machine-Range: YW50AP / Zuma 50 // Series-Validation: 2002 Scooter Service Manual / 2001 Repository // Machine-Range: Scooter

Component Rating Logic
YW50AP 2002 Service Manual Scooter Maintenance & Repair
Yamaha Scooter Component Technical Documentation
LIT-11616-15-39 Service Data Repair Procedures

Factory procedures are documented for:

Engine Maintenance

Procedures for engine overhaul, including cylinder head, piston, and crankshaft inspection, are documented. Engine specifications cover critical measurements like cylinder bore and piston clearances.

Chassis and Brake System Servicing

Details on front and rear wheel assembly, brake caliper and master cylinder service, and steering system adjustments are provided for comprehensive chassis maintenance.

Electrical System Diagnostics

Information on the ignition system, charging system, and electric starting system is documented, including circuit diagrams and troubleshooting steps.

Carburetor and Fuel System Repair

Procedures for carburetor disassembly, inspection, and fuel level adjustment are detailed to ensure optimal fuel delivery.

Lighting and Signal System Troubleshooting

Guidance for diagnosing and repairing lighting system faults, turn signals, and brake lights is included to ensure visibility and safety.

This manual documents torque specifications for various components to ensure proper dynamic load distribution.

FAQ

What is the **exact** assembly sequence for the V-belt? keyboard_arrow_down

16.6 mm is the standard V-belt width, with a wear limit of 14.6 mm specified in the manual.

Reference the **specific** service interval parameters for the air filter. keyboard_arrow_down

The air filter element requires cleaning or replacement as needed, with service frequency dependent on operating conditions.

What are the **designated** system architecture for the electrical components? keyboard_arrow_down

The electrical system utilizes a C.D.I. Magneto ignition system, a 12V 4AH battery, and a 5PJ/TIIC CDI unit for optimal performance.

Customer Reviews

Read what our customers say about this Yamaha Scooter manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
I found the service manual incredibly detailed and easy to follow. The download link was sent to me almost immediately after purchase, which was great!
Avatar
New
The email with the download link arrived quickly, and the manual itself is packed with useful information for maintenance and repairs. I'm very satisfied!
Avatar
New
This manual is a must-have for any Yamaha YW50AP owner. The detailed instructions and troubleshooting tips saved me a lot of time and money! Highly recommend!
Avatar
New
This manual covers everything you need to know about maintaining my scooter. The support team was also very helpful when I had questions. A fantastic purchase!
Avatar
New
Rated 5 out of 5 stars