1994-2001 Yamaha XJ900, XJ900S(G) Diversion repair manual

Table of Contents:

General Information

1. General Information
   • Model Identification
   • General Specifications
   • Torque Specifications
   • Special Tools
   • Maintenance Schedule
   • Safety Precautions

Periodic Maintenance and Adjustments

2. Periodic Maintenance and Adjustments
   • Pre-Ride Inspection
   • Engine Oil and Filter Replacement
   • Air Filter Cleaning and Replacement
   • Spark Plug Inspection and Replacement
   • Valve Clearance Adjustment
   • Brake System Inspection
   • Drive Chain Inspection and Adjustment

Engine

3. Engine
   • Engine Removal and Installation
   • Cylinder Head and Valve Service
   • Cylinder and Piston Inspection
   • Crankshaft and Bearings
   • Camshaft and Timing Chain
   • Engine Assembly Procedures

Fuel System

4. Fuel System
   • Fuel Tank and Lines
   • Carburetor Adjustment and Tuning
   • Fuel Pump Inspection
   • Throttle Cable Adjustment

Cooling System

5. Cooling System
   • Radiator and Cooling Fan
   • Coolant Replacement
   • Water Pump Service
   • Thermostat Inspection

Electrical System

6. Electrical System
   • Battery Maintenance
   • Charging System
   • Ignition System
   • Starter Motor and Solenoid
   • Lighting and Switches
   • Wiring Diagrams and Electrical Routing

Chassis

7. Chassis
   • Frame Inspection and Repair
   • Front Forks and Suspension Service
   • Rear Suspension Service
   • Wheels and Tires
   • Side Stand and Center Stand

Brakes

8. Brakes
   • Front Brake System
   • Rear Brake System
   • Brake Fluid Replacement
   • Brake Pad and Disc Inspection

Drive System

9. Drive System
   • Drive Chain and Sprockets
   • Chain Lubrication and Adjustment
   • Final Drive Inspection

Body and Frame

10. Body and Frame
    • Body Panel Removal and Installation
    • Frame Inspection and Repair
    • Seat and Storage Compartment Maintenance

Appendix

11. Appendix
    • Troubleshooting Guide
    • Technical Data
    • Conversion Tables
    • Index