1995-2001 Yamaha XJ900S(G) Diversion Service Manual

Diagnostic procedures and component service for Yamaha XJ900S(G) Diversion: engine, carburetor, chassis, electrical. Includes part number J4T0581.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: YAMAHA XJ900S
Sub-models / Variants: XJ900S(G), Diversion, E (European market variant), AUS (Australian market variant), NZ (New Zealand market variant), CH (Swiss market variant), A (Austrian market variant)
Build Years: 1995–2001
Serial Numbers: 4KM-000101, 4PR-000101, 4PS-000101
Technical Data:

  • Engine displacement: 892 cm³
  • Engine type: Air-cooled 4-stroke, DOHC, forward-inclined parallel 4-cylinder
  • Horsepower/Power output: Starter motor rated at 0.6 kW
  • Compression ratio: 10:1
  • Transmission: Constant mesh 5-speed, left foot operation
  • Drive system: Shaft drive
  • Fuel type: Regular unleaded gasoline
  • Front brake: Dual disc brake
  • Rear brake: Single disc brake
  • Primary reduction ratio: 97/58 (1.672)
  • Spark plug: DPR8EA-9 (NGK) or X24EPR-U9 (NIPPONDENSO)
  • Engine oil capacity: 3.2 L (periodic change), 3.4 L (with filter replacement), 4.4 L (total)
  • Ignition coil primary winding resistance: 1.87–2.53 Ω at 20°C
  • Starter motor amperage rating: 100 A
Technical Specifications
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Document Number / Seller:
25786 / Donna White
File Size:
113.04 MB
File Type:
PDF
Language:
English
Pages:
352
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jun 26, 2025

Yamaha Manual Features & Content Preview

1995–2001 Yamaha XJ900S Diversion Technical Publication

  • Covers the 1995–2001 Yamaha XJ900S Diversion, including domestic and international variants such as the 4KM1, 4PR1, and 4PS1 series configurations.
  • Official Yamaha publication P/N 4KM-28197-20.
  • Contains 352 pages of maintenance intervals, torque data, and system-specific diagrams for engine, chassis, and electrical components.
  • Accessible from your device as soon as the order is placed.
  • OCR text layer lets you jump to a torque spec by keyword.
  • This document is the base reference for all XJ900S(G) models produced within the 1995–2001 range, documenting the 892cc parallel-four engine.

Manual Organization and Content

The 1995–2001 Yamaha XJ900S service manual provides a structured look at the mechanical architecture of the Diversion. Major sections detail engine overhaul, carburetion systems, chassis components, and electrical troubleshooting. This factory documentation documents assembly/disassembly workflows, including lubrication points and cable routing for standard operation, serving as what an OEM service publication covers for these models.

Technical Depth and Reference Values

Engine specifications are comprehensive, detailing cylinder head warp limits of 0.03 mm and valve clearance ranges of 0.11–0.15 mm intake. The cooling system maintenance relies on regular checking of hose integrity and fluid levels as listed in the periodic maintenance schedules. The 1995–2001 Yamaha XJ900S electrical section provides diagnostic data, such as pickup coil resistance at 446–545 Ω at 20°C and T.C.I. ignition timing curves. Torque values for critical fasteners are defined, including the front brake caliper mount bolts at 35 Nm and crankshaft casing bolts at 12 Nm to 24 Nm. Fluid specifications include 3.2 L of SAE 20W40 for periodic oil changes and SAE 80 API GL-4 hypoid gear oil for final drive units. Safety Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 352-page Yamaha OEM service manual covering the 1995–2001 XJ900S Diversion, documenting engine, chassis, electrical, and specification-heavy maintenance data for the 4KM-series engine build.

Document Reference: P/N 4KM-28197-20

Manual FAQ, Purchase & Download Details

Are specific publication reference numbers shown on the cover of this manual? keyboard_arrow_down

Cover of the document includes the publication number 4KM-28197-20 for identification purposes.

Does this manual cover the engine overhaul process for the Yamaha XJ900S Diversion motorcycle? keyboard_arrow_down

Chapter 4 of this document contains sections dedicated to engine removal, disassembly, and inspection procedures. These sections include coverage for components such as the cylinder head, pistons, clutch, and transmission assemblies.

Can you summarize the major system chapters available within this service manual document for the covered motorcycle? keyboard_arrow_down

Manual is organized into 8 chapters that cover general information, specifications, periodic inspection and adjustment, and engine overhaul. Additional chapters provide detailed information on carburetion, chassis components, electrical systems, and troubleshooting guidance. These sections collectively include technical data, exploded view references, and system diagrams for the covered model.

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