The following models are encompassed by this manual: DR-Z400S, DR-Z400SM / Suzuki Motor Corporation
2000 Suzuki DR-Z400SY
2001 Suzuki DR-Z400SK1
2002 Suzuki DR-Z400SK2
2003 Suzuki DR-Z400SK3
2004 Suzuki DR-Z400SK4
2005 Suzuki DR-Z400SMK5 SuperMoto
2005 Suzuki DR-Z400SK5
2006 Suzuki DR-Z400SMK6 SuperMoto
2006 Suzuki DR-Z400SK6
2007 Suzuki DR-Z400SMK7 SuperMoto
2007 Suzuki DR-Z400SK7
2008 Suzuki DR-Z400SMK8 SuperMoto
2008 Suzuki DR-Z400SK8
2009 Suzuki DR-Z400SMK9 SuperMoto
2009 Suzuki DR-Z400SK9
Engine: 398.0 cc (24.29 cubic inches), liquid cooled, single cylinder, four-stroke, 40.0 HP (29.2 kW) @ 8500 RPM,
Production year(s): 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Manual Language: English
Printable: Yes (with all printers)
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"Download the Manual for Repairs: 2000-2009 Suzuki DR-Z400S, DR-Z400SM"
If you're a proud owner of a 2000-2009 Suzuki DR-Z400S or DR-Z400SM and you're looking for a comprehensive manual to assist you with repairs, maintenance, and modifications, your search ends here. We have compiled a detailed guide that provides engine specs, maintenance intervals, common issues and their solutions, popular tuning tips, available accessories, owner reviews, and much more. Whether you're an off-road enthusiast or a street rider, this manual will be your go-to resource for keeping your Suzuki DR-Z400S or DR-Z400SM in top-notch condition.
Engine Specs/Technical Specifications:
• The 2000-2009 Suzuki DR-Z400S and DR-Z400SM are powered by a 398cc, liquid-cooled, single-cylinder engine.
• The engine features a bore and stroke of 90.0mm x 62.6mm, delivering a balanced power output.
• These models utilize a Keihin FCR39 carburetor for efficient fuel delivery.
• The engine has a compression ratio of 11.3:1, ensuring optimal combustion.
• The DR-Z400S and DR-Z400SM are equipped with a five-speed constant mesh transmission for smooth gear changes.
• An electric starter system provides convenient and reliable starting.
• The motorcycles feature a CDI ignition system for consistent spark delivery.
• A steel frame provides robustness and durability while keeping the weight in check.
• The DR-Z400S and DR-Z400SM have a telescopic front fork with adjustable compression and rebound damping.
• At the rear, a link-type suspension with adjustable preload and rebound damping enhances stability and comfort.
• Both models are equipped with a front disc brake and a rear disc brake for reliable stopping power.
• The motorcycles have a fuel tank capacity of 2.6 gallons (9.8 liters) for extended riding range.
• A comfortable two-piece seat accommodates both the rider and passenger.
• The DR-Z400S and DR-Z400SM have a wheelbase of 58.5 inches (1,486mm) for stability.
• Ground clearance measures at 11.6 inches (295mm), facilitating off-road capabilities.
• The DR-Z400S weighs approximately 291 lbs (132 kg), while the DR-Z400SM weighs around 322 lbs (146 kg).
• These models are equipped with a 21-inch front wheel and an 18-inch rear wheel for versatile performance.
• The DR-Z400SM features street-oriented tires for enhanced on-road grip and handling.
• The motorcycles are designed with compact dimensions and agile geometry for maneuverability.
• Both models feature a stylish design that showcases their dual-sport versatility.
Facts and Details:
- The DR-Z400S is a versatile off-road-oriented model, while the DR-Z400SM is a supermoto variant designed for street use.
- Both models share the same engine and frame, with variations in wheels, tires, and suspension settings.
- The DR-Z400S comes with larger wheels and knobby tires suitable for off-road adventures.
- The DR-Z400SM features smaller wheels and street tires, delivering sportier performance on paved surfaces.
- These motorcycles offer a balanced power-to-weight ratio, making them agile and responsive.
- The DR-Z400S and DR-Z400SM are known for their excellent suspension travel, providing smooth rides over rough terrains.
- Riders appreciate the comfortable and upright riding position, ideal for long rides or spirited off-road escapades.
- These models boast a reliable and durable engine that can handle various riding conditions with ease.
- The motorcycles' compact size allows riders to navigate tight trails and urban environments effortlessly.
- The DR-Z400S and DR-Z400SM have a reputation for easy maintenance, making them popular choices among DIY enthusiasts and adventure riders.
Maintenance Intervals, General Maintenance Tips, and Common Issues:
+ Oil and filter changes are typically recommended every 1,000-2,000 miles (1,600-3,200 kilometers) or as specified by the manufacturer.
+ Regularly clean and lubricate the chain to maintain optimal performance and prevent premature wear.
+ Check tire pressure regularly and replace tires if they are worn or damaged.
+ Keep the air filter clean and replace it as necessary to ensure proper airflow to the engine.
+ Valve adjustments should be performed as per the manufacturer's recommendations to maintain proper engine operation.
Common issues reported by owners include carburetor-related problems, such as clogged jets or improper fuel delivery. Cleaning or replacing the affected components usually resolves these issues.
+ Electrical system problems, such as a faulty ignition coil or wiring issues, can sometimes occur. Thorough inspections and necessary repairs are recommended.
+ Routine checks of the cooling system and coolant levels are important to prevent overheating.
Popular Tuning Tips or Modifications:
* Upgrading the exhaust system to an aftermarket option can enhance both the performance and sound of the motorcycle.
* Installing a high-flow air filter and rejetting the carburetor or adjusting the fuel injection system can improve throttle response and overall engine performance.
* Upgrading the suspension components, such as adding stiffer springs or adjustable shocks, can enhance the motorcycle's off-road capabilities.
* Adding handguards or skid plates can provide additional protection during off-road riding.
* Installing a larger front brake rotor can improve stopping power, especially in more demanding riding conditions.
Available Accessories and Aftermarket Options:
- Skid plates, engine guards, and frame sliders for enhanced protection.
- Handguards to shield the rider's hands from debris and branches.
- Luggage racks and saddlebags for increased carrying capacity during long trips.
- Performance exhaust systems for improved power and sound.
- High-performance air filters for increased airflow and engine performance.
- LED lighting kits and auxiliary lights for enhanced visibility.
- Upgraded suspension components, such as springs and shocks, for customized riding preferences.
- Aftermarket seats for improved comfort during extended rides.
- Off-road footpegs for better grip and control.
Owner Reviews and Opinions:
Strengths:
Agile and versatile performance on various terrains.
Reliable engine with ample power for off-road and street riding.
Comfortable riding position for extended adventures.
Easy maintenance and DIY-friendly features.
Strong aftermarket support for customization options.
Weaknesses:
Limited fuel capacity for longer journeys.
The stock suspension may require upgrades for more aggressive off-road use.
Some owners may find the stock seat uncomfortable during extended rides.
Repairs That Need to Be Carried Out Most Frequently:
- Regular oil and filter changes for optimal engine performance and longevity.
- Chain maintenance, including cleaning, lubrication, and occasional replacement.
- Valve adjustments to ensure proper engine operation.
- Starter motor replacement in case of failure.
- Routine inspection and replacement of worn brake pads and discs.
- Carburetor cleaning or fuel injection system maintenance.
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Price: 18.99 USD
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