2003-2009 Suzuki DR-Z125/L Motorcycle Service Manual
For DR-Z125/LK4, LK5, LK6, LK7, LK8, LK9 models: diagnostics, service, and parts information for engine, chassis, and electrical systems. Includes part numbers.
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Sample pages from the 2003-2009 Suzuki DR-Z125/L Motorcycle Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki DR-Z125, DR-Z125/LK4, LK5, LK6, LK7, LK9 (Manual P/N: Not specified) - 2003-2009
Comprehensive Digital Service & Repair Guidelines
Systematic Vault | DR-Z125 Series Set
- Documented Volume Data: 124 cm³ signifies the engine displacement capacity.
- Technical Charge Quantity: For optimal operation, 1.7 L defines the reserve fuel capacity Framework.
- Universal End Play: 0.10 mm -- signifies the maximum crankshaft runout Limit.
- Maximum Cooling Specs: The air-cooled engine requires a 57.0 mm bore for standard operation Logic.
- System Mass Specs: Front suspension stroke reaches 180 mm Parameters.
- Prescribed Twist Specifications: The drive chain slack dictates 35-45 mm for smooth operation Baseline.
Professional Workshop Service Manual & Technical Specifications
Certified Repair Factory Manual: Suzuki DR-Z125, DR-Z125/LK4, LK5, LK6, LK7, LK9 Manual 2003-2009 - Comprehensive Digital Service & Repair Guidelines OEM-Documentation
Technical-Domain: DR-Z125, DR-Z125L / Procedure-Type: Motorcycle Repair / Technical-Benchmarks: Engine, Chassis, Electrical Systems
| Assessment-Element | Value | Calibration-Standards |
|---|---|---|
| Model Variants | DR-Z125, DR-Z125/LK4, LK5, LK6, LK7, LK9 | 2003-2009 |
| Engine Type | Four-stroke, air-cooled, OHC | N/A |
| Primary Reduction Ratio | 3.470 (59/17) | N/A |
| Front Brake Type | Drum Brake | N/A |
| Ignition System | Electronic Ignition (CDI) | N/A |
Maintenance hierarchies are structured into:
- General Information: Essential pre-service checks, safety precautions, and identification details.
- Periodic Maintenance: Scheduled service intervals and tasks for optimal performance.
- Engine: Detailed procedures for engine removal, disassembly, inspection, and reassembly.
- Chassis: Component-level instructions for front and rear wheels, brakes, forks, and steering.
- Electrical System: Ignition system diagnostics and component testing.
The "Certified Repair Factory Manual" provides comprehensive technical documentation for the Suzuki DR-Z125 series motorcycles from 2003 to 2009. It outlines detailed service specifications and procedures for all major systems, including engine overhaul, chassis maintenance, and electrical system troubleshooting. This manual documents torque specifications for critical engine components to ensure proper oscillation integrity. Access detailed information on disassembly and reassembly of engine parts like the cylinder head, camshaft, and transmission, alongside chassis components such as the front fork and rear suspension.
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