- 2009 Yamaha GRIZZLY 450 4X4 IRS, 4WD
- Yamaha Grizzly 450 Auto 4x4 IRS
- 2010 Yamaha YFM450FGHZ Grizzly
- 2010 Yamaha YFM450FGZL Grizzly
- 2010 Yamaha YFM450FGZGR Grizzly
2009-2010 Yamaha Grizzly 450 4WD YFM450 service manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Pages: 562
Printable: Yes
Estimated download time: 0.19 Minutes
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Product Information
Table of Contents
General Information
- How to Use This Manual
- Manual Organization
- Symbols and Definitions
- Vehicle Identification
- Vehicle Identification Number (VIN)
- Model Label
- Important Information
- Preparation for Removal Procedures
- Replacement Parts
- Gaskets, Seals, and O-rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Checking of Connections
- Electrical Connections
- Mechanical Connections
- Special Tools
- Required Tools
- Tool Usage Instructions
Specifications
- General Specifications
- Engine Specifications
- Chassis Specifications
- Electrical Specifications
- Maintenance Specifications
- Maintenance Intervals
- Lubrication Points
- Torque Specifications
- General Torque Specifications
- Specific Component Torques
- Conversion Table
- Unit Conversions
Periodic Checks and Adjustments
- Introduction
- Overview
- Importance of Regular Checks
- Periodic Maintenance/Lubrication
- Seat, Carriers, Fenders, and Fuel Tank
- Footrest Boards
- Engine
- Adjusting Valve Clearance
- Adjusting Idle Speed
- Inspecting Spark Plug
- Checking Engine Oil
- Replacing Engine Oil
- Checking Coolant Level
- Chassis
- Adjusting Brake Lever Free Play
- Checking Brake Pads
- Adjusting Suspension
- Electrical
- Checking Battery
- Replacing Fuses
- Inspecting Wiring Harness
Engine
- Engine Removal and Installation
- Removal Steps
- Installation Steps
- Cylinder Head
- Removal
- Inspection
- Installation
- Camshaft, Rocker Arms, and Valves
- Removal
- Inspection
- Installation
- Cylinder and Piston
- Removal
- Inspection
- Installation
- Crankcase and Oil Pump
- Removal
- Inspection
- Installation
- Crankshaft and Balancer
- Removal
- Inspection
- Installation
- Transmission
- Inspection
- Repair Procedures
Cooling System
- Radiator
- Inspection
- Maintenance
- Thermostat
- Inspection
- Replacement
- Water Pump
- Inspection
- Replacement
Carburetion
- Carburetor
- Disassembly
- Inspection
- Assembly
- Fuel Level Adjustment
- Procedures
- Tools Required
Drive Train
- Front Constant Velocity Joints and Differential Gear
- Inspection
- Maintenance
- Rear Axle/Final Drive Gear and Drive Shaft
- Inspection
- Maintenance
Chassis
- Front and Rear Wheels
- Inspection
- Maintenance
- Front and Rear Brakes
- Inspection
- Maintenance
- Steering System
- Inspection
- Maintenance
Electrical
- Checking the Switches
- Inspection
- Continuity Testing
- Checking Bulbs and Sockets
- Inspection
- Replacement
- Ignition System
- Circuit Diagram
- Troubleshooting
- Electric Starting System
- Circuit Diagram
- Troubleshooting
- Charging System
- Circuit Diagram
- Troubleshooting
- Lighting System
- Circuit Diagram
- Troubleshooting
- Signal System
- Circuit Diagram
- Troubleshooting
- Cooling System
- Circuit Diagram
- Troubleshooting
- 2WD/4WD Selecting System
- Circuit Diagram
- Troubleshooting
Troubleshooting
- Starting Failure/Hard Starting
- Fuel System
- Electrical System
- Compression System
- Poor Idle Speed Performance
- Causes
- Solutions
- Poor Medium and High-Speed Performance
- Causes
- Solutions
- Faulty Gear Shifting
- Causes
- Solutions
- Faulty Clutch Performance
- Causes
- Solutions
- Overheating
- Causes
- Solutions
- Faulty Brake
- Causes
- Solutions
- Shock Absorber Malfunction
- Causes
- Solutions
- Unstable Handling
- Causes
- Solutions
- Lighting System Malfunction
- Causes
- Solutions
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