2009 Yamaha Grizzly 450 4WD Service Manual

2009 Grizzly 450 4WD — service procedures for engine, chassis, electrical, and drive train systems. LIT-11616-KD-48

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Document Details

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Document Number / Seller:
28191 / Edward Hernandez
File Size:
53.96 MB
File Type:
PDF
Language:
English
Pages:
561
Printable:
Yes
Category:
ATV
Last updated / verified
May 23, 2025

Models Covered & Key Technical Specifications

In-Depth Reference Manual: ATV Hands-On Repair: Yamaha Grizzly 450 4WD and (2009) Maintenance-Registry

2009 Grizzly 450 4WD - Service Manual | ATV Volume.

  • Documented Securement Values: For optimal operation, 14 N·m represents the standard fastener torque for the rear fender assembly.
  • Specific Fluid Capacity: For optimal operation, 2.3 L defines the engine oil capacity.
  • Universal Gap Specs: For optimal operation, 1.5 mm signifies the limit for clutch shoe thickness.
  • Core Power Draw: The engine requires 42 Nm (4.2 m•kg, 30 ft•lb) for proper mounting.
  • Rated Tension Specs: The brake light switch requires 20 mm (0.4 – 0.8 in) for proper adjustment.
  • Principal Print Rate: The vehicle operates at 35 km/h (22 mph) for maximum travel.

Professional Workshop Service Manual & Technical Specifications

In-Depth Reference Manual: ATV Hands-On Repair: Yamaha Grizzly 450 4WD and (2009) Maintenance-Registry

Technical-Benchmarks: 2009 Grizzly 450 4WD // Component-Focus: ATV / Drivetrain Logic // Coverage-Scope: 561 Pages.

Assessment-Element Technical-Path Calibration-Data
Cover Engine Removal General Specifications
Gasket Specifications Periodic Checks and Adjustments
Dowel pin Maintenance Engine
Clutch housing Cooling System Drive Train
Clutch carrier assembly Drive Train Chassis

The service manual covers detailed systems and procedures for your Yamaha Grizzly 450 4WD. It provides comprehensive information on maintenance, troubleshooting, and component-level repairs. Information is presented in a clear, organized format for efficient use.

HVAC system procedures are included for:

This section details the maintenance and repair procedures for the engine, including lubrication points and lubricant types. It covers component disassembly and reassembly, specifications, and troubleshooting.

Torque specifications are documented for:

This section focuses on the chassis components, including suspension, wheels, brakes, and steering systems. It outlines inspection procedures, adjustments, and replacement guidelines for these parts.

Parts identification is covered for:

The electrical system is thoroughly documented, covering components such as the ignition, starting, charging, lighting, and signal systems. Diagnostic procedures and circuit diagrams are included.

Removal procedures are documented for:

This section provides an overview of the drive train components, including the front and rear differentials, drive shafts, and clutch system. It details inspection, maintenance, and repair steps.

Technical specifications are provided for:

The manual includes detailed specifications for all major components, including engine dimensions, fluid capacities, electrical ratings, and chassis measurements. This information is crucial for accurate diagnosis and repair.

...documents torque specifications for engine mounting bolts to ensure proper corrosion joint prevention.

FAQ

Reference the **specified** tool requirements for servicing the ignition system. keyboard_arrow_down

P/N YU-8036-A is the inductive tachometer required for checking ignition timing.

What are the **essential** electrical values for the battery? keyboard_arrow_down

12.8 V or higher is the standard open-circuit condition for the battery.

Specify the **correct** calibration settings for the drive shaft universal joint. keyboard_arrow_down

Lubricate the drive shaft universal joint with Lithium-soap-based grease as per maintenance schedule.

Customer Reviews

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Reviews (3)

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The detailed instructions and illustrations in this manual make repairs so much easier. I was impressed by the quick download link sent to my email. Excellent service!
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A fantastic guide for anyone wanting to get hands-on with their ATV. The customer support was very professional and helped me with my queries promptly. Worth every penny!
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This manual has everything you need to keep your 2009 Grizzly 450 running smoothly. The download process was a breeze and the support team responded quickly to my questions. Highly recommend!