1999 Sea-Doo Shop Manual - Service Guide for SPX, GSX RFI, GTX RFI, GTI, GTS & GS Models (P/N 219 100 094)

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Sea-Doo Models Covered & Key Technical Specifications

Models: 1999 Sea-Doo SPX (5828), 1999 Sea-Doo SPX International (5636), 1999 Sea-Doo GSX RFI yellow (5637), 1999 Sea-Doo GSX RFI yellow International (5652), 1999 Sea-Doo GSX RFI Aztec (5638), 1999 Sea-Doo GSX RFI Aztec International (5829), 1999 Sea-Doo GS International (5846), 1999 Sea-Doo GS (5847), 1999 Sea-Doo GSX Limited International (5848), 1999 Sea-Doo GSX Limited (5849), 1999 Sea-Doo XP Limited International (5868), 1999 Sea-Doo XP Limited (5869), 1999 Sea-Doo GTS (5883), 1999 Sea-Doo GTI International (5884), 1999 Sea-Doo GTI (5885), 1999 Sea-Doo GTX RFI International (5886), 1999 Sea-Doo GTX RFI (5887), 1999 Sea-Doo GTX Limited International (5888), 1999 Sea-Doo GTX Limited (5889)
Technical Data:

  • Crankcase oil capacity (counterbalance shaft): 30 mL (1 oz) SAE 30 motor oil
  • Engine cooling system test pressure: 34 kPa (5 PSI)
  • RAVE valve guillotine minimum clearance (stock): 0.5 mm (0.020 in)
  • RAVE valve guillotine minimum clearance (1st oversize): 0.375 mm (0.015 in)
  • Positive starter cable nut torque: 6 N•m (53 lbf•in)
  • Engine support screw torque: 25 N•m (18 lbf•ft)
  • Engine support shim limit: 1.3 mm (0.051 in)
Technical Specifications
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Document Number / Seller:
26662 / Joseph Wilson
File Size:
44.42 MB
File Type:
PDF
Language:
English
Pages:
495
Printable:
Yes
Category:
Personal-Watercraft-PWC
Last updated / verified
Jun 17, 2026

Sea-Doo Manual Features & Content Preview

  • Covers 1999 Sea-Doo personal watercraft including the SPX, GSX RFI, GTX RFI, GTI, GTS, GS, GSX Limited, and XP Limited models
  • Official Bombardier publication P/N 219 100 094, 1999 edition
  • Contains 495 pages of technical content, including RAVE valve operation charts, engine leakage diagnostic flow diagrams, and exploded-view mechanical assemblies
  • Documents the specific maintenance procedures for the 717, 787, 787 RFI, and 947 Rotax engine variants
  • Provides the official technical specifications for the entire 1999 Sea-Doo lineup, serving as the required reference for all professional and owner-level shop work

Technical Data and Service Information

This manual outlines the exact service parameters for the 1999 Sea-Doo PWC range. It details the 717, 787, and 947 series powerplants. You will find sections covering periodic inspections, cooling and lubrication system maintenance, alongside troubleshooting charts tailored for specific engine behaviors. The technical documentation thoroughly explores engine removal and installation, magneto system repair, and the assembly of the top end, bottom end, and rotary valve components.

Additional chapters define the operation and service of the Rotax Adjustable Variable Exhaust (RAVE) system. This includes specific solenoid diagnostic procedures for RFI models. You will also find precise technical descriptions for propulsion system disassembly, drive shaft alignment, steering mechanism maintenance, and wiring circuit data.

Specification Highlights

Critical mechanical clearances are provided throughout the manual. You get exact numbers for components like RAVE valve guillotine tolerances. Reference values for engine leak tests are clearly set at 34 kPa (5 PSI) for both the 787 and 947 engine architectures. Counterbalance shaft oil capacity is documented as 30 mL (1 oz) of SAE 30 motor oil for the appropriate models. The text also includes further electrical reference values and fastener torque specifications for engine mounts.

Please keep in mind that this page serves purely as a contents overview for the publication and does not provide actual repair or diagnostic instructions. Working on personal watercraft involves fuel systems and high-voltage electrical components. Always consult a certified marine technician before performing any service on your equipment.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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