2006 Bombardier Ski-Doo Expedition, Summit, GSX, MX Z, MX Z snowmobile manual

Product Information

Table of Contents:

SAFETY NOTICE

INTRODUCTION

1. Vehicle Identification Number
2. Engine Serial Number
3. List of Abbreviations Used in This Manual
4. Arrangement of This Manual
5. General Warnings and Cautions
6. Illustrations and Procedures
7. Self-Locking Fasteners Procedure
8. Torquing Table
9. Service Tools and Products
10. Metric Information
11. Lubricant Chart
12. Coolant Chart
13. Recommended Fuel Mixture
14. Thread Locking Products
15. Tightening Torque

MAINTENANCE

1. Maintenance Chart
   • Storage
   • Engine
   • Fuel System
   • Cooling System
   • Suspension
2. Pre-Season Preparation
   • Engine
   • Electrical System
   • Fuel System

TROUBLESHOOTING

1. Engine and Oil Systems
   • Fuel and Air Systems
2. Electrical System
   • Steering and Suspension

ENGINES

1. Leak Test
   • Engine Tightness Test
   • Engine Leak Verification Flow Chart
2. Exhaust System
   • 377 and 503 Engines
   • 593, 593 HO SDI, and 793 HO Engines
3. Engine Removal and Installation
   • Engine Removal
   • Engine Installation
4. Magneto System
   • General
   • Ignition Flywheel
   • Magneto Coil
5. Top End
   • General
   • Crankshaft Position
   • Cylinder
   • Cylinder Head
   • Piston
   • Cylinder Assembly
   • Base Gasket
   • Exhaust Valve
6. Bottom End
   • General
   • Crankcase
   • Crankshaft
   • Bearings
   • Oil Seals
   • Gears
   • Balancer Shaft
7. Engine Measurement
   • Cylinder Volume Measurement
   • Crankshaft Alignment
   • Connecting Rod Big End Axial Play
   • Cylinder Measurement
   • Crankshaft Deflection
8. Cooling System
   • Cooling Fan Removal, Inspection, Installation
   • Cooling Fan Bearing Replacement
   • Radiator
   • Coolant Hoses
   • Thermostat
9. Rewind Starter
   • Inspection
   • Removal
   • Installation
   • Spring Replacement
   • Rope Replacement
10. Oil Injection System
    • General
    • Oil Tank Test
    • Oil Injection Pump Test
    • Oil Injection Pump Adjustment

FUEL SYSTEM

1. Fuel Tank and Fuel Pump
   • Fuel Tank
   • Fuel Filter
   • Fuel Lines
2. Carburetors, Throttle and Choke Cables
   • Carburetor Type
   • Cleaning and Inspection
   • Disassembly and Assembling
   • Choke Cable Adjustment
3. DPM System
   • Overview
   • System Testing
   • Parts Removal and Installation

ENGINE MANAGEMENT (POWER TEK)

1. Overview
   • Operating Principle
   • Fuel System
   • Ignition System
2. Diagnostic Procedures
   • General Diagnostics
   • Diagnostic Tools
3. Component Inspection, Replacement and Adjustment
   • General
   • Engine Management System

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