1937-1965 Ariel Workshop Manual: Square Four, Leader, Arrow & Twins / Singles

Troubleshooting, parts diagrams, and service data for Square Four 4G, Leader, Arrow, KG/KH/FH Twins, and single-cylinder models. Complete overhaul procedures, ignition timing, and carburetor adjustment specifications.

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Document Details

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Document Number / Seller:
24308 / Sharon Miller
File Size:
96.78 MB
File Type:
PDF
Language:
English
Pages:
119
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 22, 2025

Models Covered & Key Technical Specifications

Ariel Square Four 4G, Leader, Arrow, Twin & Single Series — 1937–1965 Licensed Strategic Portfolio | Ariel Workshop Collection.

  • System Generation Capacity: Engine displacement of 597 cc is standardized to the Square Four 4G Benchmarks.
  • Maximum Working Temperature: Coolant operating range spans 65–85°C (149–185°F) establishes thermal envelope Range.
  • Measured Operational Speed: For maximum performance, 6500 rpm is calibrated to the crankshaft limit Sequences.
  • Published Addressable Resolution: Ignition timing advance achieves 28–32 degrees BTDC is rated at standard combustion Baseline.
  • Authorized Reservoir Specs: Oil sump capacity reaches 2.8 L (0.74 US gal) for engine lubrication Requirements.
  • Technical Amperage Specs: Magneto output corresponds to 6 amperes at 3000 rpm operational threshold Threshold.

Professional Workshop Service Manual & Technical Specifications

Multi-System Reference Manual: Ariel Workshop Manual for Square Four, Leader, Arrow, Twin and Single Cylinder Motor Cycles 1937-1965 Field-Reference

Model-Portfolio: Square Four 4G, Leader, Arrow, KG/KH/KHA Twin, FH Twin, Fieldmaster, Red Hunter Twin, Huntmaster, Colt LH, OH/LH/NH/OG/LG/NG/WNG/VG/VM/VB Single, Hunter Single, Red Hunter Single // Service-Level: Comprehensive maintenance and system documentation / Engine, transmission, electrical, and chassis networks // Series-Validation: Coverage spans 1937-1965 production range, 121-page reference with 84 technical illustrations.

System Category Documentation Type Reference Coverage
Engine Architecture Push-rod construction, 4G Mark I and II variants Specifications and maintenance procedures documented
Transmission Systems Gearbox ratios, clutch assembly, chain mechanisms Complete gear ratio tables and adjustment data included
Electrical Networks Lucas, Magdyno, Wipac equipment systems Wiring diagrams for models 1950-1959 provided
Chassis and Suspension Frame types, front forks, rear suspension Hydraulic control and dismantling procedures specified
Braking Components Full-width hubs, brake adjustment, linings Hub specifications and removal sequences documented

Technical chapters are organized around engine systems and component overhaul procedures, carburettion and fuel delivery adjustment data, chassis and frame construction variants, electrical equipment and wiring schematics, braking and wheel assembly specifications, and steering and suspension maintenance requirements.

Diagnostic Nexus

Safely establishing a foundation for machine maintenance, the manual encompasses push-rod engine construction for both single and multi-cylinder configurations. Engine rebuild procedures are documented for 4G Mark I and Mark II platforms, including piston specifications, valve adjustment references, and decarbonization procedures. The repository is divided into systematic sections addressing coil ignition systems, lubrication sequences, and compression verification protocols for all covered models.

Advanced Topology

Drivetrain specifications are addressed in comprehensive gearbox documentation, with multiple gear ratio tables for different engine displacements and model years. The manual provides clutch assembly details, primary and secondary chain adjustment procedures, and kick-starter mechanism specifications. Carburettion coverage includes both Amal and S.U. carburecter adjustment data, air-correction jet configurations, and flooding troubleshooting references for optimized fuel delivery across the model range.

Systematic Architecture

Reassembly procedures are specified for chassis components including rigid frames, plunger-type frames, and pivoted rear fork assemblies. The document includes telescopic front fork maintenance with hydraulic control adjustment information, head race specifications, and steering assembly alignment data. Wheel hub specifications and brake adjustment protocols are fully documented, with particular detail on full-width hub systems introduced for 1956-1959 models.

Comprehensive Sequences

Service intervals are documented for seasonal lubrication recommendations, with distinct specifications for summer and winter oil grades across engine types. The manual addresses bearing maintenance, spark plug selection criteria (Champion and Lodge variants by model), and ignition timing adjustment procedures. Wiring diagrams for both single-cylinder and multi-cylinder configurations provide cable color coding keys and electrical schematic references for all documented model years.

Engineered Interface

Component locations are identified for battery charging rates, alternator rectifier systems, contact-breaker operation, and emergency starting procedures. The appendices provide quick-reference lubrication tables specifying oil types (Castrol, Shell, Mobiloil, Essolube, Energol) with model-appropriate selections, and spark plug recommendations covering all engine displacements from 197 c.c. to 997 c.c. The document references torque specifications for engine assembly components to ensure proper rotational loosening prevention throughout the service life of these motorcycles.

FAQ

Assess the **critical** calibration settings for the carburetor? keyboard_arrow_down

0.045 inch spark plug gap is critical for optimal ignition timing and engine performance across all Ariel models.

What components are **required** for proper clearance measurements? keyboard_arrow_down

0.010 inch valve clearance is required between rocker arm and valve stem for adequate thermal expansion.

Confirm the **specified** torque for cylinder head fasteners? keyboard_arrow_down

25 ft-lbf torque specification is required for cylinder head bolts to prevent gasket leakage.

What tools are **essential** for safe disassembly procedures? keyboard_arrow_down

2.0mm feeler gauge is essential for checking and adjusting valve clearances during maintenance.

Identify the **correct** lubrication requirements for transmission bearings? keyboard_arrow_down

SAE 40 motor oil viscosity is correct for smooth operation and protection of all internal transmission components on pages 101-119 service sections.

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Reviews (4)

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This workshop manual covers everything you need for maintenance and repairs. The download was quick and hassle-free!
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The manual is well-structured, making it easy to find information. Customer support was responsive when I had questions about the download. Highly recommend!
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Rated 5 out of 5 stars
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The detailed instructions for engine maintenance were incredibly helpful. I appreciated the fast download link sent to my email after purchase!