1990-1996 Mitsubishi 4G5 Series Engine Service Manual

Field service reference for Mitsubishi 4G5 engines, covering 1990-1996 models. This manual documents engine specifications, repair procedures, and component diagnostics for optimal maintenance. Part Number: PWEEO55.

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Document Details

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Document Number / Seller:
27001 / Elizabeth Lewis
File Size:
152.47 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Jan 16, 2025

Models Covered & Key Technical Specifications

Mitsubishi 4G5 Engine (PWEEO55) -- 1990-1996 This service manual is a comprehensive resource for the Mitsubishi 4G5 engine series.

  • Documented Energy Draw: 152.471 MB represents the total file size for this technical documentation.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Principal Component Focus: Engine components are meticulously detailed in this resource Set.

Professional Workshop Service Manual & Technical Specifications

Mitsubishi 4G5 Engine Service Manual: Professional-Grade Mitsubishi 4G5 engine Series Manual Data-Compendium

Engineering-Base: Mitsubishi 4G5 Series Engines // Component-Focus: Engine / Engine Logic // Engineering-Base: Technical Details.

Specification Parameters Validation-Data
Engine Type In-line, OHV, SOHC N/A
Number of cylinders 4 N/A
Combustion chamber Pentroof type N/A
Total displacement 2375 cc (145 cu.in.) N/A
Piston stroke 88.0 mm (3.46 in.) N/A
Compression ratio 8.5 N/A

Technical content addresses engine specifications, service procedures, and specialized tools for the 4G5 engine. This manual details component removal and installation processes, covering all major engine systems. The document includes detailed diagrams and part listings for accurate identification and repair. It further provides essential torque specifications for critical engine components to ensure proper assembly and thermal expansion compensation.

Specifications

Specifications are provided for general engine data, including bore, stroke, compression ratio, and valve timing. Detailed measurements for cylinder head flatness, valve guide clearance, and piston ring end gap are documented to ensure adherence to factory tolerances.

Systems

This manual documents systems such as the lubrication system, cooling system, and fuel system. Information on engine mount brackets and the timing chain ensures a thorough understanding of the engine's integrated functions.

Special Tools

Information regarding specialized tools required for various repair procedures is included, along with their specific uses for accurate component servicing.

Torque Specifications

Torque specifications are documented for critical fasteners throughout the engine, including those for the cylinder head, crankshaft, and water pump assembly, to ensure proper assembly and longevity.

FAQ

Check the **standard** component identification keyboard_arrow_down

1.51 – 1.53 mm (0.0594 – 0.0602 in.) is the standard measurement for the No. 1 piston ring groove clearance in certain export models.

What does the **necessary** adjustment procedures involve? keyboard_arrow_down

7.5 – 9.0 mm (0.30 – 0.35 in.) is the standard drive belt deflection for front wheel drive vehicles.

Reference the **recommended** pressure specifications keyboard_arrow_down

Pages 85+ of this manual indicate that the standard value for the piston pin press-fitting load is 7,500 – 17,500 N (750 – 1,750 kg, 1,653 – 3,858 lbs.).

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Reviews (3)

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New
The 4G5 Series engine manual is incredibly detailed and easy to follow. The download process was a breeze, and I received the link almost instantly! Highly recommend!
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This manual covers everything you need for the 4G5 Series. The support team was very responsive when I had a question. Overall a great experience!
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Rated 5 out of 5 stars