YZF-R1 / Yamaha Motor Corp., Ltd
- 2002 Yamaha YZF-R1
- 2003 Yamaha YZF-R1
2002-2003 Yamaha YZF-R1 parts, service manual
Models covered in this manual:
File specifications
File type: PDF
Language: English (some of our manuals are multi-language)
Printable: Yes
Estimated download time: 0.31 Minutes
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Product Information
Table of Contents
CHAPTER 1
GENERAL INFORMATION
- Motorcycle Identification
- Vehicle Identification Number
- Model Label
- Features
- Outline of FI System
- FI System
- Control Functions
- Fuel Injection System
- Three-way Catalytic Converter System
- Instrument Function
- Important Information
- Preparation for Removal and Disassembly
- Replacement Parts
- Gaskets, Seals and O-rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
- Checking the Connections
- Special Tools
CHAPTER 2
SPECIFICATIONS
- General Specifications
- Engine Specifications
- Chassis Specifications
- Electrical Specifications
- Conversion Table
- Tightening Torques
- General Tightening Torque Specifications
- Engine Tightening Torques
- Chassis Tightening Torques
- Lubrication Points and Lubricant Types
- Chassis
- Engine
- Cooling System Diagrams
- Engine Oil Lubrication Chart
- Lubrication Diagrams
- Cable Routing
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
- Introduction
- Periodic Maintenance Chart for the Emission Control System
- General Maintenance and Lubrication Chart
- Seats
- Fuel Tank
- Removing the Fuel Tank
- Removing the Fuel Pump
- Inspecting the Fuel Pump
- Installing the Fuel Hose
- Cowling
- Air Filter Case
- Engine
- Adjusting the Valve Clearance
- Synchronizing the Throttle Bodies
- Adjusting the Engine Idling Speed
- Adjusting the Throttle Cable Free Play
- Checking the Spark Plugs
- Measuring the Compression Pressure
- Checking the Engine Oil Pressure
- Changing the Engine Oil
- Checking the Coolant Level
- Checking the Cooling System
- Changing the Coolant
- Chassis
- Adjusting the Front Brake
- Checking the Brake Fluid Level
- Checking the Front and Rear Brake Pads
- Checking the Brake Light Switch
- Checking the Front and Rear Brake Hoses
- Adjusting the Drive Chain
- Checking and Lubricating the Cables
- Checking the Steering
- Checking the Wheel Bearings
- Checking the Sidestand
- Lubricating the Sidestand
- Lubricating the Rear Suspension
- Electrical System
- Checking and Charging the Battery
- Checking the Fuses
- Replacing the Headlight Bulbs
- Adjusting the Headlight Beam
CHAPTER 4
CHASSIS
- Front Wheel and Brake Discs
- Front Wheel
- Removing the Front Wheel
- Checking the Brake Discs
- Checking the Front Wheel Bearings
- Installing the Front Wheel
- Adjusting the Front Wheel Static Balance
- Rear Wheel and Brake Disc
- Rear Wheel
- Removing the Rear Wheel
- Checking the Rear Wheel Drive Hub
- Checking and Replacing the Rear Wheel Sprocket
- Installing the Rear Wheel
- Adjusting the Rear Wheel Static Balance
- Front and Rear Brakes
- Front Brake Pads
- Replacing the Front Brake Pads
- Checking the Front Brake Fluid Level
- Front Brake Master Cylinder
- Replacing the Front Brake Master Cylinder
- Disassembling and Installing the Front Brake Calipers
- Checking the Front Brake Caliper
- Installing the Front Brake Caliper
- Rear Brake Pads
- Replacing the Rear Brake Pads
- Checking the Rear Brake Fluid Level
- Rear Brake Master Cylinder
- Replacing the Rear Brake Master Cylinder
- Disassembling and Installing the Rear Brake Calipers
- Checking the Rear Brake Caliper
- Installing the Rear Brake Caliper
- Front Fork
- Removing the Front Fork Legs
- Disassembling the Front Fork Legs
- Checking the Front Fork Legs
- Assembling and Installing the Front Fork Legs
- Handlebars
- Removing the Handlebars
- Checking the Handlebars
- Installing the Handlebars
- Steering Head
- Checking the Lower Bracket
- Checking the Steering Head
- Installing the Steering Head
- Rear Shock Absorber Assembly
- Handling the Rear Shock Absorber
- Adjusting the Rear Shock Absorber Assembly
- Checking the Rear Shock Absorber Assembly
- Installing the Rear Shock Absorber Assembly
- Swingarm and Drive Chain
- Removing the Swingarm
- Checking the Swingarm
- Installing the Swingarm
- Checking the Drive Chain
- Installing the Drive Chain
CHAPTER 5
OVERHAULING THE ENGINE
- Engine
- Drive Sprocket
- Exhaust Pipe
- Engine
- Engine Hoses
- Installing the Engine
- Camshaft
- Cylinder Head Cover
- Camshaft
- Adjusting the Camshaft
- Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Tensioner
- Checking the Timing Chain Tensioner
- Installing the Camshafts
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