1955-1980 Mercedes Benz Unimog Type 404 Service and Repair Manual

Unimog Type 404 technical guide detailing operations, service, and repair. Document C4085-91017 provides information for models 404.010-404.117, 1955-1980.

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Document Details

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Document Number / Seller:
27053 / Laura King
File Size:
89.27 MB
File Type:
PDF
Language:
English, German
Pages:
900
Printable:
Yes
Category:
Off-Road Vehicle
Last updated / verified
Sep 30, 2025

Models Covered & Key Technical Specifications

Authoritative Quality Manual: Off-Road Vehicle Unimog Service & Repair Masterplan: Mercedes 404.010, 404.011, 404.112, 404.113, 404.114, 404.115, 404.117 (1955-1980) Transmission-Guide Mercedes Benz Unimog (C4085-91017) -- 1955-1980 Manufacturer Index, Reference Kit.

  • Approved Threaded Fastener Data: 290 Nm establishes the maximum wheel closing plug torque specification.
  • Baseline Fluid Levels: For optimal operation, 120 L provides the standard fuel tank capacity.
  • Primary Deviation Limits: The chassis allows for 400 mm ground clearance under axle for off-road capabilities.
  • General Operating Temps: The cooling system requires 16.5 L capacity for efficient operation in summer.
  • Certified Angular Speed: For optimal engine performance, 800-850 rpm defines the idle speed range.
  • Reference Rotational Force: The clutch pedal travel requires 30-35 mm for proper engagement and disengagement.

Professional Workshop Service Manual & Technical Specifications

Authoritative Quality Manual: Off-Road Vehicle Unimog Service & Repair Masterplan: Mercedes 404.010, 404.011, 404.112, 404.113, 404.114, 404.115, 404.117 (1955-1980) Transmission-Guide

Model-Designation: Mercedes Benz Unimog 404 (C4085-91017) / Equipment-Series: 1955-1980 / Model-Designation: Technical Documentation.

Service-Nexus Technical-Path Context
Model Designation Chassis & Engine Numbers Identification & Application
General Information Explanation of Contents Document Structure & Scope
Operating Instructions Instruments and Controls Operator Interface & Functions
Maintenance Instructions Engine Group Core Component Service Procedures
Technical Data Weights and Trailer Loads Vehicle Load & Dimension Specs

The documentation is partitioned into sections covering general information, operating instructions, maintenance, and technical data. This manual provides a thorough overview of the Mercedes Benz Unimog Type 404, covering its operational aspects, maintenance schedules, and repair procedures.

Fuel system procedures are documented for the efficient operation and maintenance of the fuel delivery system, including filters and pumps.

Adjustment procedures are detailed for various components, ensuring proper performance and alignment.

Timing procedures are documented for critical engine components to maintain optimal combustion and efficiency.

Technical notes are provided for specific systems, offering in-depth insights and advanced operational guidance.

Quality checks are addressed for key systems, ensuring adherence to manufacturer standards and reliability.

This manual documents torque specifications for critical fasteners to ensure proper clamp load consistency and mechanical integrity.

FAQ

What **essential** testing parameters are covered for engine diagnostics? keyboard_arrow_down

2.0 bar is the pressure testing value in hot water (70° C) for cylinder heads, critical for ensuring proper sealing and operation.

Check the **correct** diagnostic procedures for brake system issues. keyboard_arrow_down

Brake fluid level must be at the upper mark, with the vehicle standing on level ground; low levels might indicate system leaks or component wear.

What does the **documented** fluid capacity requirement specify for the engine oil? keyboard_arrow_down

6 L is the maximum capacity for the engine oil pan, with a minimum of 0.5 L, ensuring adequate lubrication and cooling under varying operating conditions.

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The download process was seamless, and the customer support was incredibly responsive. This manual has all the details I need to maintain my Unimog!