2001-2003 Husaberg FE/FS/FX Engine Service Manual

Shop manual for Husaberg FE400, FE501, FE650, FS400, FS650, FC550, FX470, FX650 engines, covering lubrication, ignition, air filter, and carburetor systems. Part # 190 135-04.

4.6starstarstarstarstar_half(5)
visibility Preview Available
Husaberg 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual page preview - page 1 of

Sample pages from the 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual

Husaberg 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual preview page 1 - thumbnail
Husaberg 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual preview page 2 - thumbnail
Husaberg 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual preview page 3 - thumbnail
Husaberg 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual preview page 4 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$13.21 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Husaberg Models Covered & Key Technical Specifications

Models: FE 400 e, FE 501 e, FE 650 e, FS 400 e, FS 650 e, FS 400 c, FS 650 c, FX 470 e, FX 650 e, FC 470, FC 550, FC 470 e
Sub-models / Variants: Enduro, Enduro ECE, Enduro USA, Super Motard Street, Super Motard Street ECE, Super Motard Street USA, Super Motard Competition, Cross Country, Motocross
Build Years: 2001–2003
Serial Numbers: 190 135-04
Technical Data:

  • Engine: Liquid cooled single cylinder 4-stroke, SOHC-4 valves, counter balancer
  • Displacement: 399cc, 449cc, 501cc, 550cc, 644cc variants
  • Lubrication: Orbit oil pump and reed valve controlled system
  • Ignition: SEM Dynamic Force Control with six sensors
  • Carburetor: Dellorto PHM 38 or PHM 40
  • Clutch: Hydraulic, 7 friction and 8 mating plates
  • Gearbox: 4-speed or 6-speed variants
  • Spark Plug: NGK DCPR8E (0.6 mm gap)
  • Coolant: 1.3 Litre 50% anti-freeze mixture
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
27054 / Dorothy Rodriguez
File Size:
26.46 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Gasoline-Engines
Last updated / verified
Sep 4, 2025

Husaberg Manual Features & Content Preview

Husaberg Engine 2001–2003 Technical Documentation

  • Covers 2001–2003 Husaberg FE, FS, FC, and FX engine series, including electronic (e), competition (c), and US-specific variants
  • Official manufacturer publication P/N 190 135-04
  • Contains 80+ exploded-view diagrams, 3 wiring schematics, and detailed torque-specification tables
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Includes specialized maintenance schedules categorized by riding conditions and model variants
  • Suitable for printing individual sections for shop-floor use
  • This 2002 edition serves as the core technical reference for the documented 4-stroke force engine lineup

Component and System Documentation

This 48-page technical publication provides deep architectural information for the 2001–2003 Husaberg FE, FS, FC, and FX engine series. The content transitions from essential maintenance schedules and tolerance limits into detailed sectional walkthroughs. Primary focus areas include the fuel delivery systems utilizing Dellorto PHM 38/40 carburetors, the intricate lubrication circuit with orbit pump, and the complex ignition timing sequences managed by SEM Dynamic Force Control. The what an OEM service publication covers documentation for the crankcase, crankshaft, gearbox, and clutch mechanisms demonstrates factory-specified assembly requirements and component orientations.

Technical Reference and Specification Highlights

Service reference values are presented in comprehensive tables, documenting tolerances for intake and exhaust valve clearances at 0.10 mm. Crankcase assembly torque is listed at 10 Nm for critical housing screws, while primary gear wheel nuts require 110 Nm with threadlock. The cooling system capacity is confirmed at 1.3 liters for effective thermal management. Stator and ignition sensor reference values are documented, showing red-to-black wire resistance at 3 kOhm ± 10% and green-to-black at 168 Ohm ± 10%. Valve spring cotter configurations, piston ring alignment, and crank pin tolerances are presented as visual references for engine rebuild integrity. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. This official Husaberg OEM service manual provides technical data, assembly sequences, and maintenance intervals for the 2001–2003 FE, FS, FC, and FX 4-stroke engine family.

Manual FAQ, Purchase & Download Details

What technical specification categories are included in the General Information section for the Husaberg engines? keyboard_arrow_down

General Information section includes comprehensive specification tables listing displacement, compression ratios, and gear ratios. It also references valve clearance settings and cooling system capacities for the engine models covered.

Is there a reference chart for fuel system jetting configurations? keyboard_arrow_down

Document contains a dedicated reference table that lists the main jet, needle, and pilot jet settings for the various Husaberg engine models.

Are there exploded view diagrams for the major engine systems contained in this service manual? keyboard_arrow_down

Manual features exploded view diagrams for components such as the lubrication system, clutch assembly, and carburetor. These illustrations provide visual references for parts and their orientation within the respective engine sections.

Which pages contain electrical reference values for the alternator and ignition sensors? keyboard_arrow_down

Alternator and Ignition section lists specific resistance values in Ohms for the sensor wiring, providing a reference summary for these components.

Customer Reviews

Read what our customers say about this Husaberg Gasoline-Engines manual and share your own experience.