2001-2003 Husaberg FE/FS/FX Engine Service Manual

Shop manual for Husaberg FE400, FE501, FE650, FS400, FS650, FC550, FX470, FX650 engines, covering lubrication, ignition, air filter, and carburetor systems. Part # 190 135-04.

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Document Details

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Document Number / Seller:
27054 / Dorothy Rodriguez
File Size:
26.46 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Sep 4, 2025

Models Covered & Key Technical Specifications

Husaberg Engine Service Manuals (2001-2003)

This manual covers the FE, FS, FC, FEe, FSe, FSc, FX, FXe models of Husaberg engines from 2001-2003.

  • Technical Engine Specs: 399cc-644cc displacement delivers optimal power.
  • Lubrication System: Features an orbit oil pump and reed valve controlled system.
  • Ignition System: Utilizes SEM Dynamic Force Control with six sensors for precise ignition.
  • Carburettor Details: Equips PHM 38/40 carburetors for fuel delivery optimization.
  • Cooling System: Uses a 1.3 Litre anti-freeze mixture for effective engine temperature management.
  • Transmission Ratios: Offers 6-speed gearboxes with specific ratios for each gear, ensuring optimal performance.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Maintenance Technical Manual: Engines (Gasoline) Husaberg engine service manual, 2001-2003 editon: FE, FS, FX models Workshop-Compendium

Subsystem-Focus: Engine-Type // Engine-Type: Gasoline / Air-Cooled Logic // Subsystem-Focus: Technical-Data.

Performance-Element Diagnostic-Logic Architecture
Core Engine Specifications Primary displacement figures are 399cc to 644cc for varied performance applications. Data extracted from the general information section for accuracy.
Ignition and Fuel Systems SEM Dynamic Force Control with six sensors ensure advanced ignition capabilities. Engine specifications are organized for clarity.
Carburettor Settings Dellorto PHM 38 and PHM 40 models cater to specific engine performance requirements. Detailed settings are outlined for each engine model.
Lubrication and Cooling A 1.0 Litre Synthetic SAE 5W-50 API SG/CF oil is recommended for optimal lubrication. Coolant mixture of 50% water and 50% anti-freeze is specified for thermal management.
Transmission and Drivetrain Equipped with 6-speed gearboxes and D.I.D. 520 O-ring chains for robust power delivery. Front and rear sprocket wear limits are detailed for maintenance.

Technical chapters are organized around

  • Lubrication System Details: Information on oil changes, filter cleaning, and microfilter exchange intervals.
  • Ignition System Overview: Covers ignition system checks, spark plug maintenance, and ignition timing adjustments.
  • Air Filter Service: Guidance on air filter cleaning, replacement, and general surface checks.
  • Carburettor Adjustment: Procedures for setting idling, mixture screws, and overflow tubes for optimal engine performance.
  • Valve Clearance Checks: Details on valve clearance adjustments and intervals for maintaining engine health.

Reliably requiring accurate torque specifications for engine components ensures proper axial load stability.

FAQ

What **essential** testing parameters are outlined for engine maintenance? keyboard_arrow_down

12 Nm is the specified torque for spark plug tightening, crucial for proper engine seal and performance.

Check the **correct** diagnostic procedures for the ignition system. keyboard_arrow_down

Pale brown is the optimal electrode coating color for the spark plug, indicating a correct carburetor setting.

What does the **documented** fluid capacity requirements indicate for the cooling system? keyboard_arrow_down

1.3 Litres of 50% Anti-freeze with corrosion inhibitor is the recommended coolant mixture for optimal thermal management.

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Reviews (5)

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This manual is incredibly detailed and easy to follow. Perfect for DIY repairs!
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Downloading was a breeze, and I received the link almost instantly. Great service!
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I had a question about the manual, and the support team got back to me within hours. Impressive!
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The illustrations are clear, making it easy to understand complex repairs. Excellent value!
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The troubleshooting section saved me a lot of time. Highly recommend!