2001-2003 Husaberg FE/FS/FX Engine Service Manual
Shop manual for Husaberg FE400, FE501, FE650, FS400, FS650, FC550, FX470, FX650 engines, covering lubrication, ignition, air filter, and carburetor systems. Part # 190 135-04.
Manual Preview
Sample pages from the 2001-2003 Husaberg FE/FS/FX Engine Service Manual manual
Purchase & Download
Husaberg Models Covered & Key Technical Specifications
Models: FE 400 e, FE 501 e, FE 650 e, FS 400 e, FS 650 e, FS 400 c, FS 650 c, FX 470 e, FX 650 e, FC 470, FC 550, FC 470 e
Sub-models / Variants: Enduro, Enduro ECE, Enduro USA, Super Motard Street, Super Motard Street ECE, Super Motard Street USA, Super Motard Competition, Cross Country, Motocross
Build Years: 2001–2003
Serial Numbers: 190 135-04
Technical Data:
- Engine: Liquid cooled single cylinder 4-stroke, SOHC-4 valves, counter balancer
- Displacement: 399cc, 449cc, 501cc, 550cc, 644cc variants
- Lubrication: Orbit oil pump and reed valve controlled system
- Ignition: SEM Dynamic Force Control with six sensors
- Carburetor: Dellorto PHM 38 or PHM 40
- Clutch: Hydraulic, 7 friction and 8 mating plates
- Gearbox: 4-speed or 6-speed variants
- Spark Plug: NGK DCPR8E (0.6 mm gap)
- Coolant: 1.3 Litre 50% anti-freeze mixture
Husaberg Manual Features & Content Preview
Husaberg Engine 2001–2003 Technical Documentation
- Covers 2001–2003 Husaberg FE, FS, FC, and FX engine series, including electronic (e), competition (c), and US-specific variants
- Official manufacturer publication P/N 190 135-04
- Contains 80+ exploded-view diagrams, 3 wiring schematics, and detailed torque-specification tables
- File delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- Includes specialized maintenance schedules categorized by riding conditions and model variants
- Suitable for printing individual sections for shop-floor use
- This 2002 edition serves as the core technical reference for the documented 4-stroke force engine lineup
Component and System Documentation
This 48-page technical publication provides deep architectural information for the 2001–2003 Husaberg FE, FS, FC, and FX engine series. The content transitions from essential maintenance schedules and tolerance limits into detailed sectional walkthroughs. Primary focus areas include the fuel delivery systems utilizing Dellorto PHM 38/40 carburetors, the intricate lubrication circuit with orbit pump, and the complex ignition timing sequences managed by SEM Dynamic Force Control. The what an OEM service publication covers documentation for the crankcase, crankshaft, gearbox, and clutch mechanisms demonstrates factory-specified assembly requirements and component orientations.
Technical Reference and Specification Highlights
Service reference values are presented in comprehensive tables, documenting tolerances for intake and exhaust valve clearances at 0.10 mm. Crankcase assembly torque is listed at 10 Nm for critical housing screws, while primary gear wheel nuts require 110 Nm with threadlock. The cooling system capacity is confirmed at 1.3 liters for effective thermal management. Stator and ignition sensor reference values are documented, showing red-to-black wire resistance at 3 kOhm ± 10% and green-to-black at 168 Ohm ± 10%. Valve spring cotter configurations, piston ring alignment, and crank pin tolerances are presented as visual references for engine rebuild integrity. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. This official Husaberg OEM service manual provides technical data, assembly sequences, and maintenance intervals for the 2001–2003 FE, FS, FC, and FX 4-stroke engine family.
Manual FAQ, Purchase & Download Details
Customer Reviews
Read what our customers say about this Husaberg Gasoline-Engines manual and share your own experience.