2004 Husaberg FC 550/4, FE 550e/6, FS 550/4 Repair Manual

Repair manual for Husaberg FC 550/4, FE 550e/6, FS 550/4 models. Includes disassembly, assembly, and maintenance procedures for engine, chassis, and electrical systems. Part # 800.11.075.150

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Document Details

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Document Number / Seller:
24842 / Kevin Stewart
File Size:
10.66 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 10, 2026

Models Covered & Key Technical Specifications

Husaberg FC 550/4, FE 550e/6, FS 550/4 (800.11.075.150) - 2004 Service Manual | Motorcycle Archive.

  • General Specifications Data: 550 cm3 establishes the engine displacement capacity.
  • Specific Engine Details: 100 / 70 mm denotes the bore and stroke dimensions Framework.
  • Essential Ignition Specs: DC-CDI ignition system signifies the spark generation technology Topology.
  • Advanced Cooling Specs: Liquid cooling ensures optimal thermal management Dynamics.
  • Primary Drive Ratio: 29:78 Z represents the gear ratio configuration Matrix.
  • Carburetor Settings Data: Keihin FCR-MX 39 aligns with the fuel delivery standards.

Professional Workshop Service Manual & Technical Specifications

Husaberg 2004 FC 550/4, FE 550e/6, FS 550/4 Repair Manual: Husaberg motorcycle repair manual OEM-Documentation

Architecture-Focus: FC 550/4, FE 550e/6, FS 550/4 / Procedure-Type: Motorcycle / Architecture-Focus: 2004

Service-Nexus Rating Validation-Data
Engine Displacement 550 cm3 100 / 70 mm
Carburetor Type Keihin FCR-MX 39 Basic Carburetor Setting
Ignition System DC-CDI 12V 150W
Cooling System Liquid Cooled 1.0 Liters

Repair procedures are structured around the following systems:

Engine Operations

This section details critical engine operations, including procedures for clutch lever adjustment, hand decompression lever function, and hand brake lever settings. It covers starter button usage, combination switch functions, and ignition lock operations.

Chassis Maintenance

Properly maintaining the chassis is essential for motorcycle longevity and performance. This section covers steering head bearing checks and adjustments, front fork dust sleeve cleaning, and basic suspension setup based on rider weight. It also includes detailed information on determining static and riding sag for the shock absorber, as well as fork spring replacement.

Fuel System

This chapter provides comprehensive guidance on the KEIHIN FCR-MX 39/41 carburetor. It details disassembly and assembly procedures, checks for choke slide, hot start knob, accelerator pump, jet needle, and float needle valve. Adjusting the carburetor idle and mixture control screw are also covered, along with checking and adjusting throttle cables.

FAQ

What procedures are necessary for adjusting the carburetor idle speed? keyboard_arrow_down

1400 - 1500 rpm is the normal idle speed range that should be set using the adjusting wheel (1) after warming up the engine.

Determine the recommended settings for the mixture control screw. keyboard_arrow_down

The mixture control screw (2) should be turned clockwise until the idling speed starts to drop, then turned counter-clockwise until it drops again; the highest idling speed point between these two is the optimal setting.

What specifications are calibrated for the decompression release cable? keyboard_arrow_down

10mm is the specified backlash for the hand decompression lever's outer end, which should be checked regularly to prevent engine damage.

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Reviews (2)

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New
This manual has been invaluable for my maintenance routine. The detailed instructions are straightforward and have helped me tackle repairs I never thought I could handle. Plus, the download process was seamless, and I received my link almost instantly!
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Rated 4 out of 5 stars