2000-2005 KTM 250-525 EXC SX MXC Racing Motorcycle Service Manual
This manual provides comprehensive repair instructions and up-to-date information for the latest models in the series, covering all working modes and safety rules.
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Models Covered & Key Technical Specifications
2000-2005 KTM 250-525 EXC/SX/MXC/SMR/SXS Racing Motorcycle Service & Repair Manual
This manual provides comprehensive repair instructions and up-to-date information for the latest models in the series, covering all working modes and safety rules. | Official KTM Factory Service & Repair Manual Package
- System Diagnostics: 410 pages of detailed diagnostic procedures ensures comprehensive troubleshooting coverage.
- Engine Specifications: Full synthetic engine oil (Motorex Power Synt 4T 10W/50) is recommended for optimal engine performance.
- Chassis Adjustments: Fork and shock absorber adjustments can be made with compression adjusters ranging from 14 to 22 clicks.
- Brake System Details: Brake discs have a wear limit of 2.5 mm front and 3.5 mm rear for safety.
- Tire Pressure Recommendations: Off-road tires require 1.0 bar (14 psi) for optimal grip.
- Fuel Tank Capacity: The fuel tank capacity is 7.5 liters (2 US gallons) for extended range.
Professional Workshop Service Manual & Technical Specifications
KTM 250-525 EXC/SX/MXC/SMR/SXS Racing Factory Service & Repair Manual 2000-2005
Diagnostic-Area: 410 pages // Repair-Classification: Comprehensive Guide / Motorcycle Logic // Application-Range: All Years and Models Covered.
| Assessment-Element | Technical-Path | Framework |
|---|---|---|
| Engine Model | KTM 250-525 EXC/SX/MXC/SMR/SXS | 2000-2005 Models |
| Manual Type | Factory Service & Repair | Digital Document |
| Key Systems Covered | Engine, Chassis, Electrical, Fuel, Troubleshooting | Included Diagrams and Schematics |
| Maintenance Schedule | Periodic Maintenance Overview | Recommended Intervals Specified |
| Key Specifications | Bore/Stroke, Gear Ratios, Tire Pressures | Detailed Technical Data Enclosed |
Reference chapters include: Engine Specifications, Chassis Technical Data, Carburetor Settings, Electrical System, Fuel System, Troubleshooting, and Wiring Diagrams.
Consistently requiring expert knowledge, this manual outlines procedures for engine, chassis, and electrical system maintenance. It details various specifications, including engine oil requirements and tire pressure recommendations, to ensure your KTM performs at its peak. Torque specifications for various components are documented to ensure proper seal compression uniformity.
This manual covers a wide range of procedures, from basic maintenance to complex repairs, ensuring you have all the information needed to keep your KTM running smoothly. It details how to address issues within the fuel system, electrical system, and engine, providing clear instructions for each step.
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