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2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 1
2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 2
2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 3
2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 4
2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 5
2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual Preview image 6

2002-2008 KTM 50, 50SX, AC, LC, Adventure, Junior, Senior, Mini, Pro manual

Models covered in this manual:

  • 2002 KTM 50 JUNIOR ADVENTURE
  • 2002 KTM 50 MINI ADVENTURE
  • 2002 KTM 50 SENIOR ADVENTURE
  • 2002 KTM 50SX PRO JUNIOR LC
  • 2002 KTM 50SX PRO SENIOR LC
  • 2003 KTM 50 JUNIOR ADVENTURE
  • 2003 KTM 50 MINI ADVENTURE
  • 2003 KTM 50 SENIOR ADVENTURE
  • 2003 KTM 50SX PRO JUNIOR LC
  • 2003 KTM 50SX PRO SENIOR LC
  • 2004 KTM 50 MINI ADVENTURE
  • 2004 KTM 50 SENIOR ADVENTURE
  • 2004 KTM 50SX PRO JUNIOR LC
  • 2004 KTM 50SX PRO SENIOR LC
  • 2005 KTM 50 MINI ADVENTURE
  • 2005 KTM 50 SENIOR ADVENTURE
  • 2005 KTM 50SX PRO JUNIOR LC
  • 2005 KTM 50SX PRO SENIOR LC
  • 2006 KTM 50 MINI ADVENTURE
  • 2006 KTM 50 SENIOR ADVENTURE
  • 2006 KTM 50 SUPERMOTO LC
  • 2006 KTM 50SX JUNIOR LC
  • 2006 KTM 50SX LC
  • 2007 KTM 50 MINI ADVENTURE
  • 2007 KTM 50 SENIOR ADVENTURE
  • 2007 KTM 50 SUPERMOTO LC
  • 2007 KTM 50SX JUNIOR LC
  • 2007 KTM 50SX LC
  • 2008 KTM 50SX JUNIOR
  • 2008 KTM 50SX
  • 2002 KTM 50, 50SX, Mini Adventure, Senior Adventure
  • 2003 KTM 50SX Pro Senior LC, 50SX Pro Junior LC
  • 2004 KTM 50SX Pro Senior LC, 50SX Pro Junior LC
  • 2005 KTM 50SX Pro Senior LC, 50SX Pro Junior LC
  • 2006 KTM 50SX Pro Senior LC, 50SX Pro Junior LC
  • 2007 KTM 50SX, 50SX Mini
  • 2008 KTM 50SX, 50SX Mini

Serial Numbers:

  • 2002: VBKMRA2312Mxxxxxxxx
  • 2003: VBKMRA2313Mxxxxxxxx
  • 2004: VBKMRA2314Mxxxxxxxx
  • 2005: VBKMRA2315Mxxxxxxxx
  • 2006: VBKMRA2316Mxxxxxxxx
  • 2007: VBKMXJ43*7Mxxxxxx
  • 2008: VBKMXJ43*8Mxxxxxx

File specifications

File size: 21.31 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.44 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

SERVICE-INFORMATIONS

  1. Safety Information
    • General Safety
    • Tools and Equipment
    • Service Tips
  2. Service Schedule
    • Maintenance Intervals
    • Service Records

GENERAL INFORMATION

  1. Model Identification
    • Vehicle Identification Number (VIN)
    • Engine Number
  2. Specifications
    • Technical Data
    • Dimensions
    • Weight
  3. Lubrication
    • Types of Lubricants
    • Lubrication Points

REMOVING AND REFITTING ENGINE

  1. Engine Removal
    • Preparation
    • Procedure
  2. Engine Refitting
    • Preparation
    • Procedure

DISASSEMBLING ENGINE

  1. Cylinder Head
    • Removal
    • Inspection
    • Installation
  2. Cylinder/Piston
    • Removal
    • Inspection
    • Installation
  3. Crankshaft/Transmission
    • Removal
    • Inspection
    • Installation

SERVICING INDIVIDUAL COMPONENTS

  1. Carburetor
    • Cleaning
    • Inspection
    • Adjustment
  2. Cooling System
    • Radiator Removal
    • Radiator Inspection
    • Radiator Installation
  3. Ignition System
    • Ignition Coil Inspection
    • Spark Plug Replacement

ASSEMBLING ENGINE

  1. Cylinder Head
    • Assembly
  2. Cylinder/Piston
    • Assembly
  3. Crankshaft/Transmission
    • Assembly

TROUBLE SHOOTING

  1. Engine Issues
    • Starting Problems
    • Performance Issues
  2. Electrical Issues
    • Battery Problems
    • Lighting Problems
  3. Mechanical Issues
    • Suspension Problems
    • Brake Problems

TECHNICAL SPECIFICATIONS

  1. Engine Specifications
    • Bore and Stroke
    • Compression Ratio
  2. Chassis Specifications
    • Frame Type
    • Suspension
  3. Electrical Specifications
    • Battery
    • Ignition System

PERIODIC MAINTENANCE SCHEDULE

  1. Maintenance Tasks
    • Daily Checks
    • Weekly Checks
    • Monthly Checks
    • Yearly Checks

WIRING DIAGRAM

  1. Electrical Schematic
    • Symbols and Abbreviations
    • Wiring Layout
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