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2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 1
2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 2
2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 3
2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 4
2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 5
2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual Preview image 6

2004-2006 KTM 250, 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W repair manual

Models covered in this manual:

KTM Sportmotorcycle AG

  • 2004 KTM 250 SX
  • 2004 KTM 250 SXS
  • 2004 KTM 250 MXC
  • 2004 KTM 250 EXC
  • 2004 KTM 250 EXC SIX DAYS
  • 2004 KTM 250 XC
  • 2004 KTM 250 XC-W
  • 2004 KTM 300 SX
  • 2004 KTM 300 MXC
  • 2004 KTM 300 EXC
  • 2004 KTM 300 EXC SIX DAYS
  • 2004 KTM 300 XC
  • 2004 KTM 300 XC-W
  • 2005 KTM 250 SX
  • 2005 KTM 250 SXS
  • 2005 KTM 250 MXC
  • 2005 KTM 250 EXC
  • 2005 KTM 250 EXC SIX DAYS
  • 2005 KTM 250 XC
  • 2005 KTM 250 XC-W
  • 2005 KTM 300 SX
  • 2005 KTM 300 MXC
  • 2005 KTM 300 EXC
  • 2005 KTM 300 EXC SIX DAYS
  • 2005 KTM 300 XC
  • 2005 KTM 300 XC-W
  • 2006 KTM 250 SX
  • 2006 KTM 250 SXS
  • 2006 KTM 250 MXC
  • 2006 KTM 250 EXC
  • 2006 KTM 250 EXC SIX DAYS
  • 2006 KTM 250 XC
  • 2006 KTM 250 XC-W
  • 2006 KTM 300 SX
  • 2006 KTM 300 MXC
  • 2006 KTM 300 EXC
  • 2006 KTM 300 EXC SIX DAYS
  • 2006 KTM 300 XC
  • 2006 KTM 300 XC-W

File specifications

File size: 11.34 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.23 Minutes
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Product Information

Table of Contents

Service Information

  1. General Information
    • Symbols
    • Tightening Torques
    • General Instructions
  2. General Information
    • Motorcycle Identification
    • Location of Components
    • Specifications
  3. Removing and Refitting Engine
    • Engine Removal
    • Engine Installation
  4. Disassembling the Engine
    • Cylinder Head Removal
    • Cylinder Removal
    • Piston Removal
    • Crankshaft Removal
    • Clutch Removal
    • Gearbox Removal
  5. Servicing Individual Components
    • Cylinder Head Service
    • Cylinder Service
    • Piston Service
    • Crankshaft Service
    • Clutch Service
    • Gearbox Service
  6. Assembling the Engine
    • Crankshaft Installation
    • Piston Installation
    • Cylinder Installation
    • Cylinder Head Installation
    • Clutch Installation
    • Gearbox Installation
  7. Electrical
    • Wiring Diagram
    • Battery Service
    • Ignition System Service
    • Charging System Service
  8. Fuel System
    • Carburetor Service
    • Fuel Tank Service
    • Fuel Line Service
  9. Troubleshooting
    • Engine Won't Start
    • Poor Performance
    • Electrical Issues
  10. Technical Specifications
    • Engine Specifications
    • Electrical Specifications
    • Fuel System Specifications
  11. Periodic Maintenance Schedule
    • Maintenance Intervals
    • Maintenance Checklist
  12. Wiring Diagram
    • Complete Motorcycle Wiring Diagram

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