2004-2010 KTM 250 / 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W Workshop Manual
Comprehensive repair manual for KTM 250 SX, 300 SX, 250 EXC, 300 EXC, 250 SXS, 300 SXS, 250 XC, 300 XC, 250 EXC SIX DAYS, 300 EXC SIX DAYS models. Publication C4085-91017.
Manual Preview
Sample pages from the 2004-2010 KTM 250 / 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W Workshop Manual manual
Purchase & Download
KTM Models Covered & Key Technical Specifications
2004-2010 KTM 250 / 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W (Workshop Manual) This manual provides extensive repair instructions and is an up-to-date version for the latest models. | Calibrated System Volume: 0.7 liters of Motorex Top Speed 4T 15W50 gearbox oil. | Rated Spacing Data: The piston displacement is 249 ccm for 250 models and 293.15 ccm for 300 models. | Critical Wattage Specs: Generator output is 12V / 110W for EXC and EXC SIX DAYS models. | Universal Cold Start Limits: Coolant is a 1.2 litre mixture of 50% anti-freeze and 50% pure water, rated to -25°C. | Core Form Factor: Liquid-cooled, single-cylinder, two-stroke engine design. | Standard Liquid Volume: The fuel tank capacity varies by model, generally between 7.5 and 11 liters.
KTM Manual Features & Content Preview
Verified Repair Workshop Manual: KTM 250 SX, 300 SX, 250 EXC, 300 EXC, 250 SXS, 300 SXS, 250 XC, 300 XC, 250 EXC SIX DAYS, 300 EXC SIX DAYS (2004-2010) - Factory Service & Repair Manual
Engine Specifications: Liquid-cooled single-cylinder two-stroke // Chassis Specifications: Central chrome-moly-steel frame // Transmission Type: 5-speed, claw actuated
| Performance-Element | Operational-Logic | Logic |
|---|---|---|
| Piston Displacement | 249 ccm / 293.15 ccm | Standard Operation |
| Bore / Stroke | 66.4 / 72 mm | Engine Geometry |
| Primary Drive | Straight cut spur gears | Power Transfer |
| Clutch | Multiple disc, oil bath | Torque Management |
| Ignition System | KOKUSAN 2K-1 / 2K-2 / 2K-3 | Electrical Control |
Major sections focus on: Engine removal and installation, disassembly, individual component servicing, and assembly. The manual also covers electrical systems, fuel systems, and troubleshooting. It includes detailed specifications and maintenance schedules.
Fuel System Procedures: Fuel mixture recommendations and carburetor adjustment guidance are provided. Adjustment Procedures: Details on jet needle, pilot jet, and main jet settings for various conditions are included. Timing Procedures: Ignition timing specifications are documented for optimal performance. Technical Notes: Information on engine characteristics and component wear is covered. Quality Checks: Procedures for checking various engine components for wear and proper function are outlined. Documents torque specifications for engine and chassis components to ensure proper component alignment retention.
Manual FAQ, Purchase & Download Details
Customer Reviews
Read what our customers say about this KTM Gasoline-Engines manual and share your own experience.