2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual

Technical reference spanning 50 SX, 50 SX Junior, and 50 SX Mini models. Details suspension adjustments, engine maintenance, and brake system servicing. PN 3206060en.

4.5starstarstarstarstar_half(4)
★ TOP SELLER
visibility Preview Available
KTM 2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual manual page preview - page 1 of

Sample pages from the 2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual manual

KTM 2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual manual preview page 1 - thumbnail
KTM 2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual manual preview page 4 - thumbnail
KTM 2009 KTM 50 SX, 50 SX Junior & 50 SX Mini Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$11.45 (incl. VAT) Instant Download / No Shipping Fees
3 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
31331 / Patricia King
File Size:
5.94 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Minibike
Last updated / verified
Jul 5, 2025

Models Covered & Key Technical Specifications

KTM 50 SX, 50 SX Junior & 50 SX Mini (3206060en) – 2009

Complete Service and Repair Manual

Essential Factory Installation Manual: Minibike Ultimate KTM 50 SX, 50 SX Junior & 50 SX Mini Service & Repair - Technician’s Reference Procedure-Library | Portfolio

  • Authorized Rotation Data: 10 clicks establishes the standard rebound damping Benchmark.
  • Critical Shipping Weight: For optimal handling, 2 N/mm controls the spring rate Framework.
  • Operational Maximum Resolution: 15 mm – signifies the static sag limit Requirements.
  • Fundamental Fluid Levels: The shock absorber oil requires SAE 2.5 Fluid for standard operation Baseline.
  • Specific Wattage Specs: 45…55 mm governs the riding sag Threshold.
  • Core Linear Velocity: 10 bar establishes the gas pressure Baseline.

Professional Workshop Service Manual & Technical Specifications

Essential Factory Installation Manual: Minibike Ultimate KTM 50 SX, 50 SX Junior & 50 SX Mini Service & Repair - Technician’s Reference Procedure-Library

Service-Level: 2009 / Reference-Category: Minibike / Service-Level: Marzocchi

Assessment-Parameter Diagnostic-Logic Context
Fork Marzocchi Suspension Components
Shock Absorber WP Suspension 3614 BAEM Damping Mechanism
Brake System Disc brake, brake caliper, fixed Stopping Mechanism
Tires Pirelli SCORPION MX Mid Soft 32 NHS Traction Surface
Fuel Tank Capacity 2.3 l (2.4 qt.) Fuel Storage Capacity

Cataloging major assemblies into distinct sections, this manual provides detailed overviews of critical systems.

Technical Specs

Fork: Marzocchi, Shock Absorber: WP Suspension 3614 BAEM, Brake System: Disc brake, brake caliper, fixed.

TOC Summary:

  • Carburetor Components
  • Brake System
  • Engine - Work on Individual Parts
  • Ignition System
  • Troubleshooting

Overview of Systems and Procedures

Service intervals are documented for all major components, ensuring longevity and performance. Component locations are clearly identified within detailed diagrams. Service procedures are thoroughly documented, covering everything from basic maintenance to complex overhauls. Calibration requirements are specified for all adjustable systems, ensuring precise operation. Electrical system documentation covers wiring diagrams and troubleshooting for the ignition system.

... documents torque specifications for engine components to ensure proper oscillation integrity.

FAQ

Check the **standard** rebound damping keyboard_arrow_down

10 clicks is the standard rebound damping specification for the 50 SX model.

What does the **necessary** adjustment procedures for idle speed involve? keyboard_arrow_down

3 turns open is the specified basic setting for the idle mixture adjusting screw on the 50 SX carburetor.

Reference the **recommended** spring preload for the 50 SX Junior keyboard_arrow_down

5 mm (0.2 in) is the recommended spring preload for the 50 SX Junior shock absorber.

Customer Reviews

Read what our customers say about this KTM Minibike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
This manual has been a lifesaver for my KTM 50 SX. The detailed instructions make repairs a breeze!
Avatar
New
Had a question about the manual, and their support team responded quickly. The manual download was seamless!
Avatar
New
Every section is well-organized and easy to understand. I especially appreciated the troubleshooting guidance.
Avatar
New
The download process was smooth, and I received a confirmation email almost immediately. Highly recommend!