2013 KTM 85 SX 19/16 & 85 SX 17/14 Owner's Manual (P/N 3211856en)

• Official OEM Publication: Part number 3211856en (published April 2013)
• Format: 96-page indexed, fully searchable PDF
• Coverage: Specifically documents both the 19/16 and 17/14 wheel configurations
• Advanced Maintenance: Includes factory procedures for bleeding the fork legs, adjusting steering head bearing play, changing hydraulic clutch fluid, replacing brake linings, draining the cooling system, adjusting chain tension, and changing the gear oil.
• Tuning & Specifications: Provides exact data for rebound damping, shock absorber spring preload, riding sag, spoke tension, carburetor idle speed, ignition system checks, tire air pressure, and wheel bearing inspection.

Maintenance and Chassis Tuning

This manual provides the exact factory framework required for daily pre-ride checks, long-term service scheduling, and custom chassis tuning. You get straightforward procedures for adjusting the hydraulic clutch, dialing in carburetor settings, and maintaining the throttle assembly. The documentation outlines precise steps for flushing the cooling system, servicing the brake system, and configuring the WP Suspension to match specific rider weights. Mastering these procedures helps you avoid a costly repair shop visit for routine chassis calibration.

Engine and Technical Specifications

Stop guessing at the bench. The documentation delivers crucial factory data, including precise KEIHIN PWK 28 carburetor jetting charts and exact gear oil capacities. You will find essential tightening torque values across the chassis and engine block to ensure every build meets original factory standards. A dedicated troubleshooting chapter assists in quickly diagnosing running issues before a major engine repair is required.

For quick reference, standard shock absorber low-speed compression damping is set at 15 clicks. The spoke nipple torque requires a strict 5 Nm, and the exact coolant system capacity is 1.0 liters. Always verify these reference figures against the full factory instructions before beginning any hands-on service to guarantee proper operation and rider safety. By utilizing the correct factory specifications, you maintain optimal performance and extend the lifespan of your drivetrain.

Equip your shop with these essential factory instructions today.