1996-2000 Plymouth Voyager SE, LX, Grand SE, and Grand LX Service Manual

1996-2000 Plymouth Voyager SE, LX, Grand SE, and Grand LX documentation with detailed repair procedures. Includes schematics, diagnostics, and component locations. PN 80B5D30A060

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Chrysler Automobile manual preview - 1996-2000 Plymouth Voyager SE, LX, Grand SE, and Grand LX Service Manual
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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Chrysler Models Covered & Key Technical Specifications

Models: Plymouth Voyager SE, Plymouth Voyager LX, Plymouth Voyager Grand SE, Plymouth Voyager Grand LX
Build Years: 1996–2000
Technical Data:

  • Diagnostic Tool: DRBIII scan tool interface
  • Airbag Deployment: Approximately 40ms
  • Vehicle Speed Signal: Thresholds defined at 24 KMH (15 MPH) and 75 MPH (120 KMH)
  • Electrical Bus: Chrysler Collision Detection (CCD) multiplex system (nominal 2.5 volts)
  • Memory Keys: Supports up to 8 transponder key IDs in SKIM memory
  • Fuel Sender Resistance: 70–1050 ohms (full to empty range)
Technical Specifications
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Document Number / Seller:
27071 / Carol Wright
File Size:
260.46 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Automobile
Last updated / verified
Sep 28, 2025

Chrysler Manual Features & Content Preview

1996–2000 Plymouth Voyager Service Coverage

  • Covers 1996–2000 Plymouth Voyager SE, LX, Grand SE, and Grand LX model variants
  • Original OEM publication P/N 80B5D30A060, dated 1996–2000
  • Includes 681 pages of system description, component location maps, and diagnostic troubleshooting charts
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • Documented diagnostic test procedures cover 16 specific airbag system failures, including squib circuit shorts and opens
  • Detailed electrical pinout diagrams for the Body Control Module and Data Link Connector support accurate multimeter testing
  • This service volume is the primary reference for the 1996–2000 Plymouth Voyager body electronics system, providing the necessary data for technicians diagnosing multiplexed communication or control module errors.

System Diagnostic Walkthrough

The diagnostic scope of this 1996–2000 Plymouth Voyager publication focuses on the body electronics and communication network. Content starts with detailed descriptions of the Sentry Key Immobilizer System, power door locks, automatic memory features, and windshield wiper operations. The chapters transition into extensive diagnostic identification tests, covering everything from simple warning lamp illumination to complex multiplexed bus failures. The text documents the operating parameters for the Body Control Module and its interface with other modules, such as the powertrain and transmission controllers, to facilitate troubleshooting for communication errors and electrical faults across all major body systems.

Technical Depth and Reference Values

This manual provides specific electrical specifications and diagnostic thresholds. The fuel tank sending unit resistance is documented at 70 ohms for a full tank and 1050 ohms for empty. Cooling system temperature warning thresholds and voltage ranges for the DRBIII tool are specified within the electrical diagnostic chapters. The document contains hundreds of wiring diagrams, connector pinout tables, and flow charts. The 1996–2000 Plymouth Voyager body control module is designed for diagnosis via the DRBIII scanner using 12 volt battery power. Reference values for the Body Control Module sensor circuits are listed in the diagnostic tables, including the specific voltage signals for the power door lock switches and temperature-dependent resistance charts. An official factory publication covering the 1996–2000 Plymouth Voyager series, detailing the diagnostics and electrical service requirements for body electronics, including the airbag control module, immobilizer system, and multi-function steering column switches.

Document Reference: 80B5D30A060

Manual FAQ, Purchase & Download Details

Can I view the technical specifications and diagnostic trouble code parameters for the airbag system within this manual? keyboard_arrow_down

Document contains extensive coverage of the airbag system, including diagnostic trouble code set parameters and monitoring conditions. It also includes comprehensive system descriptions and operation details for the airbag control module.

Which specific body control module variants for the 2000 GS model are discussed in this manual? keyboard_arrow_down

Document references 2000 GS vehicles equipped with base, midline, or highline body control modules.

What information regarding the vehicle theft security system and power door locks is included in this publication? keyboard_arrow_down

Manual provides detailed descriptions of the vehicle theft security system, including passive arming, disarming procedures, and system self-test information. It also covers the operational logic for power door lock features like automatic locking and memory functions.

Does the manual contain information on the wiper system features and operation? keyboard_arrow_down

Manual covers both front and rear wiper system functions, including speed-sensitive intermittent modes and wipe-after-wash operations.

Are the wiring references, connector locations, and schematic diagrams for the various body systems included in this document? keyboard_arrow_down

Manual includes a dedicated section for schematic diagrams covering systems such as the airbag, audio, chime, and exterior lighting. It also contains a section identifying component locations for the body control module, data link connector, and other integrated systems throughout the 681-page document. These reference materials are organized by system to assist with identifying circuit paths and module placement.

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