2003 Chrysler Town & Country, Dodge Caravan, Chrysler Voyager Service Manual

Complete 2003 Chrysler Town & Country, Dodge Caravan, and Voyager service manual. Covers all systems, including engine, transmission, brakes, and suspension.

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Document Details

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Document Number / Seller:
27435 / Stephanie Rogers
File Size:
90.66 MB
File Type:
PDF
Language:
English
Pages:
4732
Printable:
Yes
Category:
Van
Last updated / verified
Dec 28, 2025

Models Covered & Key Technical Specifications

2003 Chrysler Town & Country, Dodge Caravan, Chrysler Voyager Service Manual - Document Listing

Service Manual for 2003 Chrysler Town & Country, Dodge Caravan, Chrysler Voyager

  • Engine Specifications: 2.4L 4-cylinder gasoline (MPI) engine
  • Transmission: 4-speed automatic transaxle
  • Front Suspension: MacPherson strut type
  • Rear Suspension: Leaf springs and tube/casting axle
  • Brake System: Four-Wheel-Disc (standard on all models)
  • Vehicle Identification Number (VIN): 17 characters providing detailed vehicle information

Professional Workshop Service Manual & Technical Specifications

2003 Chrysler Town & Country, Dodge Caravan, Chrysler Voyager Service Manual: Chrysler Town & Country, Dodge Caravan, Chrysler Voyager (2003) Manual-Nexus

Technical-Domain: Vehicle Repair // Maintenance-Category: Vehicle Systems / Powertrain Logic // Technical-Benchmarks: OEM Specifications

Overview

The service manual covers diagnostic procedures, system operation, adjustments, removal and installation, and disassembly/assembly for the 2003 Chrysler Town & Country, Dodge Caravan, and Chrysler Voyager. This comprehensive resource provides detailed information for professional technicians and enthusiasts alike. It includes all necessary specifications and procedures to maintain and repair these vehicles effectively.

Components Covered

This manual details the following systems and components:

  • Front Suspension: MacPherson strut type, including bushings, ball joints, steering knuckles, control arms, and struts.
  • Rear Suspension: Leaf spring systems (mono-leaf or multi-leaf), shock absorbers, hubs, bearings, track bars, and stabilizer bars.
  • Driveline: Half shafts (front and rear), CV boots, differentials, viscous couplers, and rear driveline modules.
  • Brakes: Disc brakes (front and rear), drum brakes (rear), master cylinder, power brake booster, proportioning valve, rotors, and parking brake systems.
  • Wheel Alignment: Covers front and rear wheel alignment, including camber, caster, toe, and thrust angle.

Specifications Table

Assessment-Element Baseline
Front Camber +0.10°
Front Toe +0.10°
Rear Camber 0.0°
Rear Toe 0.0°
Brake Rotor Minimum Thickness Specified by vehicle model
Engine Oil Capacity Varies by engine size

Detailed Procedures

Comprehensively calling for diagnostic and repair procedures, the manual offers step-by-step instructions for component replacement, system checks, and maintenance schedules. Specific sections detail the overhaul of major components like the master cylinder, brake calipers, and driveline modules, ensuring complete coverage for vehicle servicing.

This service manual documents torque specifications for critical fasteners to ensure proper component alignment retention. It covers a wide range of maintenance tasks, from routine fluid changes to complex component overhauls, providing all the necessary data for a thorough and accurate repair.

FAQ

What values are specified for **calibrated** steering system architecture? keyboard_arrow_down

Specific torque values for steering components are detailed throughout the manual. For instance, tie rod end nuts require 75 N·m (55 ft. lbs.), and steering knuckle to strut assembly bolts require 81 N·m (60 ft. lbs.) plus an additional 1/4 turn.

Assess the **applicable** tool requirements for brake rotor replacement. keyboard_arrow_down

When replacing brake rotors, specific tools may be required. For example, the manual references using Mopar Brake Parts Cleaner for cleaning, and for front disc brake caliper guide pin bolt removal, a torque wrench with a 35 N·m (26 ft. lbs.) specification is used.

What components require **exact** electrical values for brake system diagnostics? keyboard_arrow_down

Diagnosis for ABS-equipped vehicles involves checking wheel speed sensors. For the ABS ICU mounting bolts to the bracket, a torque of 11 N·m (97 in. lbs.) is specified. For ABS wheel speed sensor head mounting bolts on the front, 13 N·m (115 in. lbs.) is required.

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Reviews (5)

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I found this manual to be incredibly helpful for troubleshooting issues. Highly professional service during the download as well!
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This manual covers everything you need to know about the Town & Country. The maintenance tips are particularly useful!
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The diagrams are easy to follow, and the torque specs are spot on. Great value for the price!
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The download process was smooth, and I received my manual almost immediately. Customer support answered my questions quickly!
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This manual is a lifesaver! The detailed instructions made my repairs a breeze. Highly recommend!