2009 Chrysler Town & Country 2.8L Diesel Engine Service Manual

Service Manual for the 2008-2010 Chrysler Town & Country with the 2.8L Diesel engine. Covers procedures and specifications for optimal vehicle performance and maintenance.

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Town-Country Models Covered & Key Technical Specifications

Models: Chrysler Town & Country, Dodge Grand Caravan

Sub-models / Variants: 2.8L Diesel

Model Years: 2008–2010

Technical Data:

  • Engine displacement: 2777 cc

  • Engine type: 2.8L 16-valve I4 DOHC common rail direct injection

  • Power rating: 120 kW (177 CV) @ 3800 RPM

  • Torque: 360 N.m (265 ft-lbs) @ 1600–3000 RPM

  • Compression ratio: 17.0:1

  • Cylinder bore: 94.00 mm

  • Thermostat opening temperature: 80°C +/- 2°C

  • Minimum oil pressure (warm): 0.7 Bar at idle, 2.5 Bar at 3800 RPM

Technical Specifications
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Document Number / Seller:
29338 / Sarah Cooper
File Size:
150.96 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Jun 4, 2026

Town-Country Manual Features & Content Preview

2009 Chrysler Town & Country 2.8L Diesel OEM Engine Service Manual

  • Covers 2008–2010 Chrysler Town & Country and Dodge Grand Caravan 2.8L CRD diesel variants
  • Official OEM publication (P/N 81-270-08259) containing 100 pages of engine-specific service procedures
  • Features 162 detailed component diagrams, engine assembly views, and exploded-part visualizations
  • Includes 37 torque specification tables for internal engine, fuel system, and cooling components
  • Fully searchable OCR text format lets you jump straight to the exact torque spec you need
  • Formatted perfectly for standard letter and A4 workshop printing
  • Available as an instant download immediately after checkout
  • Keep the file forever with no expiration or download limits

Working on the 2.8L common-rail direct-injection (CRD) engine requires precise data. This 100-page OEM manual delivers exactly that for the 2009 Chrysler Town & Country and Dodge Grand Caravan. Forget digging through forums or generic repair guides. You get immediate access to the factory numbers used by dealership technicians.

The documentation breaks down the heavy mechanicals. It covers the cast iron cylinder block, the dual overhead camshaft (DOHC) aluminum cylinder head, and the turbocharger assembly with EGR cooler.

Need to prep a cylinder head gasket? The procedural outlines are here. If you are checking engine health, you will find standard protocols for compression testing and complete engine removal. The manual organizes service steps system by system, walking you through the timing belt, fuel injection, lubrication, and cooling networks. For serious bench work, the manual provides exact measurements. You get specialized data for piston protrusion, valve guide-to-stem clearances, and camshaft cap orientation, all backed by visual references for major assembly points.

The spec tables are built for quick reference mid-job. Cylinder head bolt torque sequences are mapped out clearly, including the critical final-stage angles of 255°. You will also find precise specs like the 5.97 mm intake valve stem diameter, a 94.00 mm cylinder bore, and the maximum allowable compression variance of 10 bar (145 psi).

Fuel system diagnostics are thoroughly covered, noting the 1600 bar high-pressure pump output. Routine fastener data, like the 45 N.m right engine mount bolts and automatic timing belt tensioner specs, is clearly listed alongside sensor voltages and oil pressure baselines.

Working with high-pressure diesel systems and heavy engine components carries inherent physical risks. Always follow standard shop safety protocols and use this authorized factory data to ensure your procedures are executed securely and accurately. Because this manual is an instant download, you can pull it up on your shop tablet or print the exact pages you need right now to get the vehicle back on the road.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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