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2008-2010 Chrysler Town Country engine manual

Models covered in this manual:

  • 2008 Chrysler Town & Country
  • 2009 Chrysler Town & Country
  • 2010 Chrysler Town & Country

File specifications

File size: 150.96 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 3.09 Minutes
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Product Information

Table of Contents

2009 ENGINE 2.8L Diesel - Service Information - Grand Caravan, Town & Country

  • DESCRIPTION
  • STANDARD PROCEDURE
  • COMPRESSION TEST
  • REMOVAL

DESCRIPTION

  • The 2.8L (2776 cc) four-cylinder "common rail" direct injection engine

STANDARD PROCEDURE

  • ENGINE GASKET SURFACE PREPARATION
    • Metal scraper
    • Abrasive pad or plastic scraper
    • Multi-Layer Steel (MLS) head gaskets

COMPRESSION TEST

    1. Warm up the engine to operating temperature (approximately 80°C).
    1. Stop the engine.
    1. Disconnect the injector fuel return lines from the fuel filter.
    1. Disconnect the electrical connector to the main fuel injection wire loom.
    1. Disconnect the electrical connectors to the injectors.
    1. Remove the glow plugs.
    1. Install the compression gauge adapter M0010 into the glow plug hole of the cylinder to be tested.
    1. Crank the engine at least four revolutions to remove combustion mixture in the cylinders.
    1. Install the compression gauge in the adapter.
    1. Crank the engine for at least four revolutions to measure compression pressure.
    1. Repeat steps for all cylinders.
    1. Remove the adapter and compression gauge.
    1. Install the glow plugs.
    1. Install the electrical connectors to the injectors.
    1. Install the fuel injector lines.
    1. Install the engine cover.

REMOVAL

    1. Remove the intake air box.
    1. Disconnect the battery cables.
    1. Remove the battery tray.
    1. Remove the coolant recovery container.
    1. Remove the following components:
      • Brake master cylinder
      • Battery
      • Battery shield
      • Coolant recovery container retaining clip
      • Engine cover
      • Coolant recovery container
    1. Drain the coolant.
    1. Remove the coolant recovery bottle bracket.
    1. Remove the fasteners and the coolant overflow bottle bracket.

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