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2001-2005 Yamaha GP800R WaveRunner service manual

Models covered in this manual:

GP800R / Yamaha Motor Company

Production/model years: 2001, 2002, 2003, 2004, 2005

File specifications

File size: 8.78 MB
File type: ZIP
Language: English
Pages: 247
Printable: Yes
Estimated download time: 0.18 Minutes
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Product Information

Table of Contents

  1. General Information

    • Identification Numbers
    • Primary ID Number
    • Engine Serial Number
    • Jet Pump Unit Serial Number
    • Hull Identification Number (HIN)
    • Safety While Working
      • Fire Prevention
      • Ventilation
      • Self-Protection
      • Oils, Greases, and Sealing Fluids
      • Good Working Practices
      • Disassembly and Assembly
    • Special Tools
      • Measuring
      • Removal and Installation

  2. Specifications

    • General Specifications
    • Maintenance Specifications
      • Engine
      • Jet Pump Unit
      • Hull and Hood
      • Electrical
    • Tightening Torques
      • Specified Torques
      • General Torque
    • Cable and Hose Routing

  3. Periodic Inspection and Adjustment

    • Periodic Service Chart
    • Fuel System
      • Carburetor Inspection
      • Carburetor Adjustment
    • Cooling System
      • Inspection
      • Adjustment
    • Electrical System
      • Spark Plug
      • Ignition Timing
      • Battery

  4. Fuel System

    • Fuel Line Inspection
    • Fuel Tank Inspection
    • Carburetor
      • Removal
      • Disassembly
      • Cleaning and Inspection
      • Reassembly
      • Installation

  5. Power Unit

    • Cylinder Head
      • Removal
      • Inspection
      • Installation
    • Cylinder and Piston
      • Removal
      • Inspection
      • Installation
    • Crankshaft
      • Removal
      • Inspection
      • Installation

  6. Jet Pump Unit

    • Jet Pump
      • Removal
      • Disassembly
      • Inspection
      • Reassembly
      • Installation
    • Impeller
      • Removal
      • Inspection
      • Installation

  7. Electrical System

    • Charging System
      • Inspection
      • Testing
    • Ignition System
      • Inspection
      • Testing
    • Starter System
      • Inspection
      • Testing
    • Wiring Diagram

  8. Hull and Hood

    • Hull Inspection
    • Hull Repair
    • Hood Inspection
    • Hood Repair

  9. Trouble Analysis

    • Diagnostic Information
      • Engine
      • Fuel System
      • Electrical System
      • Jet Pump Unit
    • Troubleshooting Charts
      • Engine Troubleshooting
      • Fuel System Troubleshooting
      • Electrical System Troubleshooting
      • Jet Pump Unit Troubleshooting

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